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    Home > Chemicals Industry > China Chemical > A new look for intelligent manufacturing: automated complete production line "on-the-job"

    A new look for intelligent manufacturing: automated complete production line "on-the-job"

    • Last Update: 2022-02-24
    • Source: Internet
    • Author: User
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    In the context of the intensified promulgation and implementation of relevant policies, major cities in China have been based on the actual conditions of the region to promote the implementation of product manufacturing informatization, digitization, and intelligent projects, and strive to explore new applications such as smart factories and automated production.
    Among them, intelligent manufacturing equipment and systems, including automated production lines, play an important role.

     

    Intelligent manufacturing equipment, that is, manufacturing equipment with the functions of perception, analysis, reasoning, decision-making, and control.
    It is the integration and deep integration of * manufacturing technology, information technology and intelligent technology.
    Intelligent manufacturing equipment mainly includes new sensors , intelligent control systems, industrial robots, and automated complete production lines.

     
    sensor
    Faster and faster workshop and plant processes will undoubtedly require more efficient equipment to replace manual work.
    The automatic bagging machine eliminates manual bagging, which can save manpower and improve production efficiency.
    The successful development of the high-position palletizer has also replaced the heavy manual labor process, making the entire product manufacturing process more orderly and systematic.

     

    In the production workshop of the Great Wall Motor Hive Yichuang Yangzhong Industrial Park in Zhenjiang, Jiangsu, there is a scene of enthusiasm.
    On the production line in the workshop, automation is "armed" to every detail of production.
    Robots work closely with workers to carry out operations such as flexible press-fitting, transfer and transfer, and automatic tightening.
    The conveying of the line station is intelligent and controllable, and precise traceability.

     

      The automobile manufacturing industry is currently one of the industries with a high degree of automation application, and it is also a large area where the application of intelligent manufacturing equipment is very mature.
    Among them, the industrial automation integration projects mainly include the integrated design of automobile welding production line, the integrated design of automobile function inspection line, the integrated design of customized automobile assembly production equipment, and the integrated design of engine assembly assembly equipment.

     

      There are many core technical fields of automated production lines, including programmable controllers, robots, pneumatic technology, servo motors, etc.
    Among them, the programmable controller is the brain of the automated factory production line.
    It is a controller with sequential control as the main and network control as the auxiliary.
    It can not only realize the functions of logic calculation and memory, but also control the switch on a large scale.

     

      With the arrival of a large number of *equipment, the processing of mechanical equipment has gradually changed from traditional manual processing to automatic machine processing, making the substitution of machines take a big step forward.
    By improving the degree of mechanized intelligence and realizing unmanned production, some companies have produced automobile brake systems and key component assembly products that have strong competitiveness in the market.

     

      On September 10 this year, the first safe and reliable server of Zhongke Controllable Industrialization Base, a safe and controllable information technology industrialization base jointly built by * and the Kunshan Municipal Government, went offline, declaring Zhongke's controllable intelligent production line It was officially completed and put into production.
    It is understood that the equipment automation rate of Zhongke's controllable and intelligent production line has reached 95%, the automatic data collection rate is 100%, and the online detection rate is 100%.
    This has provided a great help for the acceleration of the transformation and upgrading of the manufacturing industry in Jiangsu Province to intelligent manufacturing.

     

      The new round of industrial automation is actually an ecological renewal of the traditional manufacturing model.
    From field equipment to control, communication, software, database, and even to the cloud, various links that affect product manufacturing are actively or forced to step up reshaping.
    In a few years, it is believed that more shared factories with a high level of automation will emerge in the eastern and central regions of my country to provide more support for the efficient manufacturing of electronic products, household products, and medical supplies.

     

      Original Title: The New Atmosphere of Intelligent Manufacturing: Automated Complete Production Line "On Duty"
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