Capsule filling machine equipment manual

The structure of the capsule filling machine is composed of empty capsule cutting device, capsule distributing device, powder cutting device, metering plate mechanism, capsule filling sealing mechanism, main transmission mechanism in the box and electrical control system 1) empty capsule feeding device: it is composed of hopper and conveying pipeline, which mainly stores empty capsules and makes them enter the capsule sub main device vertically one by one 2) capsule distributing device: make the empty capsule enter into the selective feeding fork of the distributing device When the selective feeding fork moves downward once, six capsules will be delivered, and the rubber cap is on it At the same time, the vacuum separation system put the capsule into the module and separated the body and cap 3) powder blanking device: it is composed of powder hopper, powder hopper screw, blanking conveying pipe, etc It mainly controls the stored powder into the metering plate under the action of screw and mixing 4) metering disc mechanism: according to the specification of the capsule and the size of the metering disc The powder is filled and compacted five times in the intermittently rotating metering disk to form the medicine column, and pushed into the capsule of the lower module 5) capsule filling and sealing mechanism: when the lower capsule body of the drug column is pushed in, the rubber cap of the upper and lower modules and the lower capsule body are pushed upward to make it buckle 6) main transmission mechanism in the box: the box is powered by motor, box type Michelson intermittent rotation mechanism, gear pair, deceleration, cam pair and chain transmission mechanism to complete the execution work At the same time, the frequency conversion motor achieves the function of frequency conversion and speed regulation 7) electrical control system: PLC system controls and displays the process elements of each capsule filling 1.2.2 principle the main working principle of the capsule filling machine is that when the machine is running, the capsules in the capsule hopper will enter the first feeding fork of the distributing device vertically one by one When the feed fork moves downward first, six capsules will be sent at a time, and the rubber cap is on The vacuum separation system puts the capsule into the module and separates the body and cap at the same time When the rotary table rotates intermittently to the second operation, the upper meter will rise quickly and move inward Push the compacted grain into the capsule of the lower module with the filling rod of the fifth operation, and the capsules not separated will be excluded in the eighth operation The upper and lower modules are closed together in the tenth work, and the lower capsule body is pushed upward to make it buckle In the eleventh work position, the finished capsule products that will buckle are pushed out and collected In station 12, the vacuum cleaner cleans the module and then enters the next cycle The grain is formed by filling and compaction five times in the metering disk of intermittent rotation 1.3 operation 1.3.1 preparation before operation 1) before operation, open the powder blanking device and metering plate mechanism, and check whether there is any foreign matter or band jamming in the powder blanking and filling work area 2) according to GMP requirements, check whether the contact parts of the equipment and materials meet the corresponding cleaning requirements If so, clean and dry them again 3) check whether all parts of the main engine and accessories are complete and effective, and check whether the fasteners are loose If they are loose, fasten them 4) check whether the vacuum pipeline and vacuum cleaner pipeline are connected with the main engine 5) the materials to be filled shall be inspected, and no foreign matters such as metal shall be mixed to avoid accidents 6) after Zui, check whether other parts of the equipment are abnormal and whether they can be put into operation 1.3.2 adjustment before operation 1) turn on the power 2) check whether all safety settings are correctly equipped and adjusted 3) without capsule and powder, use the hand wheel to rotate 1-3 times according to the running direction of the machine According to its normal condition, the capsule and powder are respectively put into the capsule bucket, and the height of powder filled into the powder bucket is 60mm lower than the high position of the container Zui At the same time, there should be more than half of the powder in the metering distribution room 4) adjust the preset insertion depth of the filling rod into the metering plate 5) after all adjustments are made, press the main engine to jog, and the switch can be started for full-automatic operation after jogging is normal 6) speed adjustment shall be carried out when the main motor is running 1.3.3 operation 1) check whether all signal lights are normal and close the door of the glass machine Turn the main power switch sb10 from off to on, the indicator lights HL4 and hl5 will be on, and the frequency converter will display accordingly 2) start the vacuum pump motor m2, press the vacuum start switch SB1, the indicator light HL1 is on, HL4 is dark, and the vacuum pump motor is running *Check the rotation direction of the motor when starting the secondary machine If the direction is wrong, change the phase sequence of the power supply 3) the operation state of the main motor is divided into two states: inching operation and continuous operation A start the main motor M1, press the start switch Sb3, the indicator light Hl3 is on, hl5 is dark, and the main motor is running When the vacuum pump motor is not started or the machine's movable door is opened, the main motor can't be started, just wait for the electric operation B the inching operation of the main motor, press the inching switch sb6 of the main machine, the indicator light Hl3 is on, i.e dark, the main electric machine is running, release the inching switch sb6 of the main machine, the indicator light hl5 is on, Hl3 is dark, the main motor stops running, * the secondary start-up can be operated continuously only after the inching operation 4) the frequency converter adjusts the speed After the main motor starts, press the frequency converter (△) key to run from low speed to high speed At the same time, the frequency converter displays the corresponding frequency or the number of capsules filled per minute 5) feeding control A manual control of feeding, press the manual feeding switch SB2 once, the indicator light HL2 is on, the feeding motor is running, and feeding is once B the automatic control of the feeding The dosage in the hopper is automatically controlled by the capacitance sensor After the height of the infectious device is adjusted according to the instructions, the feeding motor will automatically operate The powder in the hopper will be automatically controlled When the dosage is used up, the main motor will automatically stop 6) when the machine needs to stop immediately, press the emergency stop SB0, the machine will stop immediately and lock itself The self-locking of the emergency stop switch can only be opened after the fault is removed . 7) all four doors of the machine have door control switches When a door is opened or the door is not closed tightly, the machine can not be started and can only be inched 8) to adjust the loading, press the stop key of the main engine Stop the machine first, then adjust the preset height of the filling rod, and then start the start key of the main engine