Chutian science and Technology Week leap: realizing the green of pharmaceutical equipment and manufacturing

[expert opinion of China Pharmaceutical network] Ministry of industry and information technology released the 2017 batch of green manufacturing demonstration list, and truking technology was rated as a green factory In recent years, truking technology has vigorously promoted the green integrated R & D system of product life cycle management under PLM mode, and constructed the green integrated manufacturing system The whole life cycle management can improve the utilization rate of raw materials from the design source, reduce the energy consumption in production, and recycle the materials after the products are discarded (Zhou Feiyue, vice president of truking technology, was invited to introduce the experience of building a green factory.) on November 21, the 2017 Hunan Industrial Green Manufacturing promotion meeting jointly held by Hunan Provincial Economic and Information Commission, Department of finance, Department of environmental protection, Quality Supervision Bureau, etc., was held in Changsha Truking technology, as the 2017 batch of green factory representatives evaluated by the Ministry of industry and information technology, was invited to introduce the experience of building green factory at the meeting In August 2017, the Ministry of industry and information technology released the 2017 batch of green manufacturing demonstration list, and truking technology was rated as a green factory The Ministry of industry and information technology (MIIT) requires the provincial departments of industry and information technology (MIIT) to strengthen the guidance and management of green factories and give full play to the exemplary role of green models Li Li, inspector of the Energy Conservation Department of the Ministry of industry and information technology, Xie Chaoying, director of the economic and Information Technology Commission of Hunan Province and other leaders, as well as more than 300 representatives of relevant units and enterprises of cities and counties in Hunan attended the meeting Zhou Feiyue, vice president of truking technology, was invited to introduce the experience of building a green factory Zhou Feiyue introduced that truking science and technology has been promoting development around the idea of "product green, process green, park green" in the development process of more than ten years Facing the situation of high-speed development of enterprises, improving product quality, production efficiency, improving energy utilization efficiency and material utilization efficiency are the key points to promote the sustainable development of enterprises In view of the green demand of key links such as resource power, product design, manufacturing, raw materials, etc., truking technology has realized the green of pharmaceutical equipment and the green of equipment manufacturing process by using energy-saving and environmental protection equipment, green intelligent manufacturing system and information management platform, focusing on two directions of green product research and development and green core process of manufacturing process Green R & D and design process truking technology vigorously promotes the green integrated R & D system of product life cycle management under PLM mode, and constructs the green integrated manufacturing system The whole life cycle management can improve the utilization rate of raw materials from the design source, reduce the energy consumption in production, and recycle the materials after the products are discarded Improve design efficiency, improve product lightweight, environmental protection and energy saving, easy to borrow and reduce packaging, avoid design errors, reduce design risks, and reduce the use of materials Improve management efficiency by associating parameters, drawings and entities For the equipment products, the classified management, authority management, version management, approval management, process management and other fine management are implemented Establish 3D model specification and basic database suitable for enterprise application, including name, material, parameter, feature, etc The design idea of modularization is deeply applied to establish the classification of general module, parametric module and purchased part module, so as to achieve the goal of optimizing analysis and calculation, improving design quality and saving raw materials The review and design change stage can be carried out in a three-dimensional visual environment Through real-time verification, cycle iteration, continuous improvement of product design and production process in 3D assembly environment, build a friendly production environment The green manufacturing process and design collaboration, 3D parts process planning and simulation verification, 3D assembly process and simulation verification can be realized on the digital manufacturing management platform Based on 3D model, using structured and visualized process design, 3D process card is generated quickly, which can express intuitively and transfer data Integrated numerical control management and simulation, avoid data confusion, ensure consistency, and integrate rapid simulation verification Multi level reuse of process template and preparation of process documents Automatic statistics of resource utilization (equipment, cutting tools, tooling, material quota, etc.) and generation of relevant reports to achieve the integration of part process design and cam The core parts processing of the equipment includes more than 200 kinds of parts with different specifications, such as various support plates, circular columns, precision bearings, shaft seats, bases, containers, etc the process is complex and variable, and the batch is small, which puts forward high requirements for the processing accuracy and flexibility of the production line Through the early stage simulation design, the application of green manufacturing technology, key process energy-saving and environmental protection technology, and the adoption of mixed flow manufacturing, subarea assembly new mode, truking technology greatly improves the utilization rate and production efficiency of equipment, and improves the energy utilization efficiency Around the core process route of product processing and manufacturing, new technologies such as environmental protection of pollution process, digitalization of production process and informatization of manufacturing system are adopted to realize the green and intelligent production of equipment Zhou Feiyue introduced that based on the concept and specific measures of green development, truking technology has achieved a new mode of green manufacturing by building a national green factory, especially achieved good results in green key products and green core manufacturing processes Green key products Through independent research and development of key technology of freeze-drying equipment, the two-way hollow channel heat transfer device, equal height positioning device and full-automatic feeding and unloading device for quick freeze-drying of injection were invented The technology of collaborative control method of temperature and pressure was put forward, and the problems of uneven crystal shape and high energy consumption of drugs were overcome The aseptic linkage control of filling machine and freeze-drying machine was realized to reduce personnel's pollution to drugs Risk: shorten freeze-drying cycle by 10% and reduce freeze-drying energy consumption by 10% In view of the problems of low heat transfer efficiency and high energy consumption in freeze-drying process, a two-way hollow channel heat transfer device based on high temperature brazing process was invented, which made the flatness of bearing plate layer of multi-layer structure from 0.8m m/m With the increase of 0.6m m/m, the heat transfer efficiency is increased by 10% ~ 15%, the temperature uniformity is increased by 50%, the weight is reduced by 30%, and the energy consumption is reduced by 5% ~ 10% The problems of low flatness, poor fluidity of silicone oil, low heat transfer efficiency, and high energy consumption in the internal welding single channel plate of the traditional freeze-drying machine are solved, the uniformity of plug pressure is significantly improved, and the bottle breaking rate is reduced to 0.1 ~ 0.2%, which realizes the advanced freeze-drying packaging in the industry R & D and manufacturing of key technologies The design method of multi-level split flow is adopted, the air outlet guide device and the air return multi-level control device are invented, and the independent division and multi-point control strategy are adopted to realize the uniform heating of the drug bottles in the longitudinal and transverse full-scale range The uniformity of the heat distribution is increased from ± 10 ℃ to ± 1 ℃, the bottle crushing rate is reduced from 0.1% to 0.003%, the time is shortened by 40%, and the energy consumption is reduced by about 40% Truking technology is building a new production workshop for spraying operation It is planned to adopt the advanced powder spraying process in sheet metal industry to replace the paint process The paint utilization rate of powder spraying operation can be as high as 99%, while the effective utilization rate of traditional paint is only 40% - 70% In addition, a large number of diluents need to be used or added in the paint operation After changing to powder spraying operation, VOC production and emission can be reduced from the source, and a friendly green production environment can be built In addition, truking technology is also aiming at the problems of low production efficiency, low utilization rate of traditional Chinese medicine, large energy consumption, high pollution and low sterilization efficiency in the pre-treatment process of traditional Chinese medicine preparation, vigorously carrying out the research on the key technologies and complete sets of equipment for the green extraction, concentration, purification and drying process of traditional Chinese medicine preparation, as well as the research on the recovery and treatment technologies and devices for solvent residues, which will be under development in the future The green complete set of devices and production lines for drug serialization can effectively promote the green transformation and upgrading of Chinese traditional medicine industry At the meeting, the third-party evaluation certificate was also issued to the enterprises that obtained the approval and provincial green factories Xie Chaoying, director of the economic and Information Commission of Hunan Province, said that it is necessary to form a strong demonstration effect by focusing on the green manufacturing of key enterprises Li Li, inspector of the Energy Conservation Department of the Ministry of industry and information technology, said that promoting the green development of industry is an inevitable choice for the construction of ecological civilization, and we should increase efforts to support the green development of industry Original title: Chutian science and Technology Week leap: how to build a green factory and realize the green of pharmaceutical equipment and manufacturing?