Common faults and maintenance knowledge of automatic filling and stoppering machine

The full-automatic filling and stoppering machine is commonly used in the production of freeze-dried powder injection and antibiotic bottle water injection The difference between the two is half stoppering and full stoppering Let's talk about the common faults and maintenance common sense of the machine in combination with our experience in debugging the equipment at ordinary times for readers' reference The machine should be cleaned and maintained in time after work Before the machine stops working, the materials in the pipeline must be drained to prevent the materials from fermenting or accumulating in the pipeline, which will affect the normal operation of the next start-up Before maintenance, observe the moisture air filter and oil mist filter of the pneumatic combined two parts every day before going to work If there is too much water, it should be removed in time, and if the oil level is not enough, it should be refueled in time During production, always observe the mechanical parts to see whether the rotation and lifting are normal, whether there is abnormality, and whether the screws are loose; Check the ground wire of the equipment frequently and make sure the contact is reliable; clean the scale platform frequently; check whether the pneumatic pipeline has air leakage and whether the air pipe is broken Change lubricating oil (grease) for reducer motor every year, check chain tightness and adjust tension in time If it is stopped for a long time, the material in the pipeline shall be emptied Do a good job in cleaning and sanitation, keep the machine surface clean, often remove the accumulated materials on the scale body, and pay attention to keep the cleaning in the electric control cabinet The sensor is a device with high precision, high sealing degree and high sensitivity It is strictly prohibited to impact and overload It is not allowed to contact during the working process, and it is not allowed to dismantle it if it is not needed for maintenance Common faults are: 1 Enter the bottle net belt deviation (1) open the net belt motor, observe the deviation of the net belt, then adjust the adjustment bolt of the rear part of the net belt bracket, where the net belt runs, and tighten the other side by adjusting the bolt, until the balance of operation can be achieved (2) Adjust the tension wheel of the net belt, which side of the net belt can be lifted up a little, and vice versa; (3) add positioning pressure wheel on both sides of the net belt, which can effectively prevent the net belt from running off 2 2.1 analysis of the reasons for the upward movement of the bottle when walking on the net belt (1) the bottle moving sensor switch is not adjusted properly, the bottle is arranged too tightly, which causes the bottle to move upward; (2) the friction resistance between the elastic plate and the bottle is large, which makes it difficult for the bottle to move forward; (3) the working surface of the net belt is not smooth, and the bottle fluctuates up and down with the rotation of the net belt; (4) The unevenness of the net belt support causes the left and right unevenness of the net belt, which causes the bottle to fluctuate up and down; (5) the excessive speed of the net belt also causes the bottle to move up 2.2 the corresponding treatment method (1) can appropriately reduce the spring force; (2) can increase the material with small friction resistance on one side of the elastic plate, such as polytetrafluoroethylene plate; (3) can flatten the mesh belt or use the mesh belt in reverse; (4) change the support strip to ensure the bottle is stable; (5) can appropriately reduce the mesh belt speed The above is today's sharing of common faults and maintenance knowledge of automatic filling and stoppering machine I hope it can help you to use this equipment.