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Covestro has worked with leading Brazilian footwear manufacturer Calçados Beira Rio to develop a concept shoe that combines pioneering design with innovative, more sustainable material solutions
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These are valuable resources because they provide carbon that can be beneficially used in a circular economy, rather than being released into the atmosphere as exhaust gas
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Covestro has pioneered the use of these raw materials to reduce reliance on fossil materials and increase the sustainability of the value chain
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The bottom layer is a soft foam that ensures a good fit and a comfortable foot feel
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Here, a precursor product is used, which contains up to 20% carbon dioxide and is marketed by Covestro under the name cardyon®
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CO₂ replaces some of the previously used fossil feedstocks without affecting the advantageous properties of conventionally produced foams
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One is also based on cardyon®; the other has 60% of its carbon content from biomass
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As a result, both products have lower CO2 emissions than fossil-based TPUs, contributing to the carbon cycle
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For example, used polycarbonate products are shredded, washed, possibly mixed with new plastic, and reused as recycled Makrolon®
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In women's shoes, this allows for long-lasting strength in the insole and heel
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This is why they are increasingly relying on water-based raw materials, which have significantly reduced emissions of volatile organic components (VOCs) compared to the solvent-based substances used in the past
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The technology is based on waterborne polyurethane raw materials and has been specially developed for more sustainable textile coatings
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A water-based adhesive containing the polyurethane dispersion Dispercoll® U provides the necessary strength to the upper and outsole of both shoes
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