Current situation and development trend of Xilin bottle filling and sealing machine Shenggang machinery training

The current situation and development trend of Xilin bottle filling and sealing machine I The current situation of liquid filling machine at home and abroad The manufacturing industry of Xilin bottle filling machine in China started late After the founding of the people's Republic of China, manual filling was basically adopted At that time, domestic breweries and soda plants were all using the relatively backward equipment at the early stage of foreign countries, with backward technology, slow filling speed and sanitation There are also great problems, which seriously affect the development of China's vials filling machine industry After the reform and opening up, with the rapid development of light industry, on the one hand, our country has introduced some foreign filling production lines, while transforming some enterprises of Xilin bottle filling machine, on the other hand, our country is also developing its own, which promotes the packaging machinery industry of our country to enter a new development period, The development of various automatic and semi-automatic small and medium-sized filling machines is provided to a large number of domestic vials filling machine factories, which promotes the rapid development of vials filling machine industry in China In the 1980s, China introduced 20000 bottles / hour beer filling line of Sen company in Germany and 18000 bottles / hour filling line of gas containing cylinder filling machine of Mitsubishi company in the way of combining technology and trade In 1991, China introduced 36000 bottles / hour filling line of KHS company in Germany In this way, China can not only produce small and medium-sized filling machines, but also start to produce large-scale filling machines Referring to the advanced models of foreign full-automatic liquid filling machines, combined with the actual situation of domestic liquid port loading, we independently develop, design and manufacture new models According to the calculation, compared with the same kind of foreign products, the price of the automatic liquid filling production line is only 35% of the imported equipment, which can completely replace the same kind of imported products It has a good price performance ratio At the same time, the technical level has also reached a higher level, raising the overall level of the liquid filling equipment manufacturing industry in China to a new level Industry has gone through the process of imitation, introduction of technology, digestion and absorption, innovation and independent development The speed of technological progress and innovation is very fast, and the gap between the industry and foreign advanced technology is constantly narrowing The filling machines produced by many domestic manufacturers are representative, which can develop their own characteristics on the basis of imitation, and can dissolve into high and new technology For example, when there is filling, the filling head automatically extends into the bottle and slowly rises, so that the liquid does not overflow The filling volume is controlled by PLC on the screen, which is suitable A bottled filling machine with certain foam liquid or cosmetics; conquering the problem that rooftop packer can not be filled with heat and can not be covered Two The development trend of liquid filling machinery manufacturing industry at home and abroad is developing continuously in the direction of filling and packaging equipment of Xilin bottle filling machine along with the development of food industry At present, the level of development in this area is still reflected in the United States, Germany, Italy, Britain, Japan and other countries, and China is also constantly developing in this direction Its main performance is: high-speed production, rationalization of equipment structure, multi-functional equipment, intelligent control, and green equipment In order to meet the needs of market development and obtain great economic benefits, high-speed production seems to have become an important factor in production control To a certain extent, a good way to improve the production speed without increasing the labor force is to improve the equipment and use the same time and labor force to operate efficient machines to produce a relatively large number of products Therefore, in this regard, improving the production capacity of the equipment has become the top priority At present, the filling speed of the filling machine is up to 2000 cans / minute, and the number of filling valve heads is also up to 140, 160 and 180 respectively; the number of filling valve heads of the filling machine of the non carbonated cylinder filling machine is also up to 50? 100 In terms of the filling speed, the filling speed is up to 1000 bottles / minute, and the high volume has exceeded 1500 bottles / minute %The rationalization of the structure of the internal and external filling machinery manufacturers are committed to the optimization of the product structure, and constantly optimize the old products while developing new products to adapt to the changes of the market On the one hand, the optimization of the zero structure, the improvement of the reliability of the equipment, on the other hand, the research is focused on the reduction of the cost of the equipment, as well as the convenience and maintainability of operation For example, the switching parts of the labeling machine of Krones company in Germany are greatly reduced, while the functions and quantity of the financial standard are increased instead Some "washing, filling and sealing" integrated machines all adopt bottleneck clamping and conveying device, which eliminates the transfer parts such as bottle conveying guide plate, guide rail and bottom plate No matter what the volume of PET bottle is, the height of port loading machine and sealing machine does not need to be adjusted In various production speeds and filling methods, the packaging containers can be transported at high speed and stably The equipment is multifunctional The equipment is developing towards multi-functional direction In the early filling equipment, the function is single, which only adapts to the filling of one kind of container or one kind of liquid, and the adjustment range of filling quantity is relatively small, which can not adapt to the change of packaging container, filling liquid and filling quantity The new filling equipment is a production line of different forms composed of several independent working equipment through intelligent combination according to the user's requirements The user can completely meet the filling requirements of different containers and different liquids with only small parts replaced, and the filling speed can be adjusted freely, so as to meet the user's different filling requirements and intelligent control The early filling equipment was operated mechanically through the function of mechanism, which made the equipment huge and inflexible, With the development of electronic technology, all kinds of functional sensors and programmable controllers are widely used in the control system of Huaihe installation machine, and the large-scale equipment adopts computer control, human-machine interface, fault self diagnosis, etc to realize the intelligent operation of the equipment The goal of modern filling technology is accurate, efficient and automatic Accurate filling volume, high speed of filling process, reduction of liquid loss as small as possible, and optimal control of the whole production line are all possible due to the practical application of electronic technology Current situation and development trend of Xilin bottle filling and sealing machine Shenggang machinery training: summary of this chapter this chapter mainly introduces the basic concept of automatic filling production line and the development trend of automatic filling machine The automatic packaging production line is a series of maggots which are controlled by several automatic packaging machines through the control system, and complete certain tasks in sequence and continuously according to their respective functions Through the introduction of the automatic filling production line, we have a good understanding of the filling industry In the rapid development of China's packaging industry, there is still a big gap between us and western developed countries in the liquid packaging industry The outdated equipment and backward technology have become a serious problem hindering our development The packaging industry in our country also forces us to launch products suitable for ourselves, especially in China In the development of small and medium-sized enterprises, it is particularly important to launch products suitable for their own needs The purpose of this design is to select a topic for research and design work ~ current situation and development trend of domestic and foreign liquid filling machines 13.1 development status of domestic and foreign liquid filling machines in China, the manufacturing industry of filling machines of Xilin bottle filling machine started late, and after the founding of the people's Republic of China, manual filling was basically adopted At that time, domestic beer was used Both the factory and the steam and water factory use the relatively backward equipment in the early stage of foreign countries, the process is backward, the filling speed is slow, and there are great problems in health, which seriously affect the development of China's vials filling machine industry After the reform and opening up, with the rapid development of light industry, on the one hand, our country has introduced some foreign filling production lines, while transforming some enterprises of Xilin bottle filling machine, on the other hand, our country is also developing its own, which promotes the packaging machinery industry of our country to enter a new development period, The development of various automatic and semi-automatic small and medium-sized filling machines is provided to a large number of domestic vials filling machine factories, which promotes the rapid development of vials filling machine industry in China In the 1980s, China introduced 20000 bottles / hour beer filling line of Sen company in Germany and 18000 bottles / hour filling line of gas containing cylinder filling machine of Mitsubishi company in Japan In 1991, we introduced 36000 bottles / hour beer filling line and production technology from German KHS company In this way, our country can not only produce small and medium-sized filling machines, but also start to produce large-scale filling machines Referring to the advanced models of foreign automatic liquid filling machines, combined with the actual situation of domestic liquid port loading, we independently develop, design and manufacture new-type beer filling machines According to the calculation, compared with the same kind of foreign products, the price of the automatic liquid filling production line is only 35% of the imported equipment, which can completely replace the same kind of imported products It has a good price performance ratio At the same time, the technical level has also reached a higher level, raising the overall level of the liquid filling equipment manufacturing industry in China to a new level Industry has gone through the process of imitation, introduction of technology, digestion and absorption, innovation and independent development The speed of technological progress and innovation is very fast, and the gap between the industry and foreign advanced technology is constantly narrowing The filling machines produced by many domestic manufacturers are representative, which can develop their own characteristics on the basis of imitation, and can dissolve into high and new technology For example, when there is filling, the filling head automatically extends into the bottle and slowly rises, so that the liquid does not overflow The filling volume is controlled by PLC on the screen, which is suitable A bottled filling machine with certain foam liquid or cosmetics; conquering the problem that rooftop packer can not be filled with heat and can not be covered 13.2 the development trend of liquid filling machinery manufacturing industry at home and abroad is developing continuously in the direction of filling and packaging equipment of Xilin bottle filling machine along with the development of food industry At present, the level of development in this area is still reflected in the United States, Germany, Italy, Britain, Japan and other countries, and China is also constantly developing in this direction Its main performance is: high-speed production, rationalization of equipment structure, multi-functional equipment, intelligent control, and green equipment In order to meet the needs of market development and obtain great economic benefits, high-speed production seems to have become an important factor in production control To a certain extent, the way to improve the production speed without increasing the labor force is to improve the equipment, use the same time and labor force to operate efficient machines to produce relatively more products Therefore, in this regard, improving the production capacity of the equipment has become the top priority At present, the filling speed of the filling machine is up to 2000 cans / minute, and the number of filling valve heads is also up to 140, 160 and 180 respectively; the number of filling valve heads of the filling machine of the non carbonated bottle filling machine is also up to 50? 100 In the filling speed, the filling speed is up to 1000 bottles / minute, and the number of filling valve heads has exceeded 1500 bottles / minute %Both the internal and external filling machinery manufacturers are committed to the optimization of product structure They are constantly optimizing the old products and developing new products to adapt to the changes of the market On the one hand, they are of zero structure