Energy-saving knowledge: energy-saving high-temperature coating energy-saving effect determination and analysis

China Coatings Online News Information
Energy conservation is a long-term strategic task, energy conservation work should fully implement the scientific concept of development, the implementation of the basic state policy of saving resources, in order to improve energy efficiency as the core, to transform the mode of economic growth, adjust economic structure, accelerate technological progress as the fundamental, strengthen the awareness of energy conservation of the whole society, establish a strict management system, speed up the application of new materials new technology ZS high temperature coatings.
years, the development of industrial level, economic development and scientific and technological progress, energy-saving industry, good energy-saving materials were born. The use of materials technology, chemical technology, information technology, bioengineering technology, energy technology, nanotechnology, environmental protection technology, space technology, computer technology, marine engineering technology and other modern high-tech and its industrial disciplines academic, energy-saving high-temperature insulation coatings successfully developed and used, energy-saving industry to enhance space. After many years of organization of a number of material experts, chemical experts, engineering experts through years of research and development, the formation of high temperature coating innovation base.
China's industrial energy consumption accounts for about 70% of end-use energy consumption for a long time, with energy consumption in high energy-consuming industries such as steel, building materials, chemicals, petrochemicals and color accounting for 69% of total industrial energy consumption, making it a key energy-saving industry. As China is in the stage of rapid development of industrialization and urbanization, the existing high energy-consuming industrial enterprises will also grow at a certain rate, limited to policy pressure, the energy-saving transformation of these enterprises is imminent, which means that energy-saving industrial enterprises will continue to become the investment hot spot in the energy-saving market. All these problems become trivial in the face of effort. With high and new technology as the core, relying on the support of the Chinese Academy of Sciences, the Ministry of Space and other large-scale scientific research units, and Tsinghua University and other universities carried out long-term scientific research cooperation, developed a series of water-resistant high temperature coatings. To meet the requirements of key national projects, to meet the needs of petrochemical, metallurgy, light industry, aerospace and other industrial development of a major issue, independent research and development of industrial high temperature-resistant coatings, the use of proprietary special high-temperature solution, coating temperature resistance can reach 1800 degrees C for a long time In a short period of time, it can reach 2300 degrees C, the coating work is stable, the coating research and development technology content is high, the level of science and technology exceeds the international advanced technology level, a number of innovative technologies overcome the world chemical problems, apply for a number of world patents, but also to other industrial production to bring revolutionary changes. The successful research and development of high temperature-resistant coatings has also broken the international market pattern of high-temperature-resistant coatings, setting an example for domestic chemical enterprises.
years, the development of industrial level, economic development and scientific and technological progress, high temperature-resistant coatings more and more attention. However, the research of industrial high temperature-resistant coatings found that for ordinary oil coatings, long research and development time, large financial investment, requiring a higher level of engineers and a wider range of knowledge, laboratory equipment conditions and raw materials more refined. Because the research and development design of industrial high temperature-resistant coatings to more disciplines, such as materials technology, chemical technology, information technology, bioengineering technology, energy technology, nanotechnology, environmental protection technology, space technology, computer technology, marine engineering technology and other modern high-tech and industrial disciplines academic. Over the years to organize a number of materials experts, chemical experts, engineering experts experienced many years of research and development, breaking through the high temperature coating temperature limit, industrial energy saving has excellent economic benefits, but also led to a large number of industrial technology upgrading.
(1), ZS-1 high temperature insulation industrial coatings: the use of special high temperature solution, temperature resistance of up to 2000 degrees C, coatings can be painted in equipment, high temperature kilns, pipes, tanks, etc. insulation, reduce heat loss and heat transfer, industrial energy saving rate of more than 60%, energy saving. The coating is 8mm thick on the surface of an object at 1100 OC, and the surface temperature of the object can be reduced to less than 100 O.
(2), ZS-811 high temperature anti-corrosion industrial coatings: can resist heavy corrosion corrosion, high temperature resistance, temperature resistance range can reach 2300 degrees C, long-term safety of protection equipment, extended service life. Suitable for chimney flues, high temperature steam pipes, heat exchangers, high temperature furnaces, high temperature desulfurization equipment, petroleum and petrochemical cracking equipment, engine components and exhaust pipe corrosion protection. With the development of aviation and aerospace industry, the use of high temperature anti-corrosion coatings will be gradually expanded.
(3), ZS-1021 closed coatings, protection of high temperature equipment antioxidant, high temperature range, wear resistance, to ensure the continuity of industrial equipment production, temperature resistance of 2300 degrees C, improve industrial production capacity. Especially now smelting enterprises in the high temperature environment oxidation loss is very large, previously no material can be very good to prevent oxidation, now paint resistant to high temperature closed coating can solve the problem of oxidation at high temperature graphite electrode, greatly extend the use of graphite electrode time, save the production costs of enterprises.
(4), ZS-1023 ultra-high temperature metal antioxidant coating, long-term resistance to ultra-high temperature can reach 3000 degrees C, can be very good protection of metals not oxidation corrosion at high temperature, can effectively prevent high temperature oxygen penetration to the substate, high hardness, shock resistance, high line expansion coefficient, good thermal vibration coefficient.
(5), ZS-1051 high temperature transparent anti-oxidation flame retardant industrial coatings, transparent high temperature, the use of unique high temperature solution, temperature resistance can reach 1800 degrees C, improve the industrial material anti-oxidation, flame retardant capacity.
(6), ZS-1061 high temperature long-infrared radiation coating: used as kilns, furnaces, boilers, electric furnace lining high-temperature far-infrared radiation energy saving, can extend the lining service life of about 50%. Coatings with an optimum life of three years are recommended to be repainted on the original coating every three years to achieve optimum coating performance.
(7), ZS-1071 high temperature inorderable adhesive: high temperature inorderable adhesive can be used for direct bonding of high temperature materials, can be operated with temperature, temperature resistance of 2200 degrees C, adhesive can be directly Sprayed on the surface of a high-temperature substate at 400-1000 degrees C, while the moisture evaporates, the coating will instantly adhere to the surface of the substate, forming a uniform and dense high-temperature protective coating, good resistance to heat shock, and significant protective effect.
(8), ZS-1091 high temperature ceramic insulation coating: can be applied to the surface of a layer with a higher volume resistivity, can withstand a strong electric field without being knocked through the ceramic coating. The coating has high mechanical strength and good chemical stability, and is resistant to aging, water and chemical corrosion. At present, the product has been widely used in generators, electric motors, telecommunications equipment, transformers, electrical windings, electrical coils and lightning-proof chip moisture-resistant insulation.
the development of new high temperature-resistant coatings is to improve efficiency, meet the national key engineering requirements, adapt to the needs of petrochemical, metallurgy, fertilizer and other industrial development of a major issue, which is also a long-term adherence to the direction of business. With advanced technology formula, high raw material source quality, strict testing of product performance indicators, layer by layer to do a good job of quality control, these "magic weapons" are enough to lead the world's new technology trends, become China's best ZS high-temperature coating innovation research and development production base.