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    Home > Medical News > Medical Research Articles > How the "magic bullet" technology flow helps optimize the ADC drug conjugation process

    How the "magic bullet" technology flow helps optimize the ADC drug conjugation process

    • Last Update: 2023-02-05
    • Source: Internet
    • Author: User
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    :“” | ADC

    Note: This article does not constitute any investment advice and recommendations, subject to official/company announcements; This article is only an introduction to medical and health-related drugs, and non-treatment options (if involved) are recommended and do not represent the position of
    the platform.
    Any reproduction of articles requires permission
    .

    This article is only an introduction to medical and health-related drugs, and non-treatment options (if involved) are recommended and do not represent the position of
    the platform.

    Antibody Drug Conjugate, or ADC, is a complex that connects cytotoxic drugs to monoclonal antibodies that target
    tumors.
    The ADC drug, known as the "magic bullet", is mainly composed of three parts (Figure 1): the "anti-personnel munition" small molecule cytotoxic drug (payload), the "guidance system" monoclonal antibody that targets the specific antigen on the surface of the tumor cell, and the linker that connects the two.

    The advantage of this structure of ADC is its ability to efficiently target and kill tumor cells

    Figure 1 Composition of ADC drugs

    Figure 1 Composition of ADC drugs

    On the one hand, ADC drugs continue the characteristics of monoclonal antibody drugs that can be specifically targeted, and at the same time, they avoid the shortcomings of conventional cytotoxic substances that cannot be systematically administered due to excessive toxicity, and can achieve precision treatment, which is one of the
    fastest developing drug categories in oncology in recent years.

    Enables precision treatment

    Since the approval of the first ADC drug, Mylotarg®, as of June 2022, 14 ADC drugs have been approved
    for the market worldwide.
    In addition, there are currently many ADC drugs in the clinical stage
    .
    As a new anti-cancer drug, ADC is leading a new era
    of targeted cancer therapy.

    Figure 2 Milestones of ADC drugs

    Figure 2 Milestones of ADC drugs

    ADC drug conjugation process

    ADC drug conjugation process

    Since ADC is composed of three parts: antibody, cytotoxic drug and linker, the complexity of this structure determines that the preparation process of ADC drug will be more complex
    than that of monoclonal antibody and other drugs.
    In the preparation process of ADC drugs, it is necessary to comprehensively consider a variety of factors, such as antibodies, linkers, conjugation methods, and the selection of cytotoxic drugs, as well as the drug-antibody ratio, drug load distribution, free drug clearance, etc
    .
    These factors are intertwined, and problems in any one link may prevent ADC drugs from achieving good results
    .
    Therefore, overly complex preparation processes are one of
    the challenges in ADC drug development.

    One of the most important quality attributes of ADCs is the average number of conjugate drugs (DAR) , as this determines the "payload" that can be delivered to the tumor, which can directly affect safety and efficacy
    .
    Therefore, building an ADC with stable and uniform DAR values is the focus
    of process optimization in the ADC coupling step.
    In the early coupling optimization process, the DAR value may be affected by factors such as temperature, pH, stirring speed, antibody concentration, dosing amount and dosing rate, which is often challenged
    in the process of traditional equipment optimization.

    The average number of conjugate drugs (DAR) to construct an ADC with stable and uniform DAR values is the key temperature in the process optimization of ADC coupling steps, pH, stirring speed, antibody concentration, feeding amount and feeding rate

    Figure 3 ADC drug conjugation process

    Figure 3 ADC drug conjugation process
    • inaccurate control of parameters;
    • parallelism of the DoE optimization process;
    • batch-to-batch variation;
    • the risk of toxicity from manual dosing;
    • The difference
      in the amplification process.
  • inaccurate control of parameters;
  • parallelism of the DoE optimization process;
  • batch-to-batch variation;
  • the risk of toxicity from manual dosing;
  • The difference
    in the amplification process.
  • The fully automated reactor EasyMax optimizes ADC drug conjugation processes

    The fully automated reactor EasyMax optimizes ADC drug conjugation processes

    METTLER TOLEDO offers an automated platform for ADC coupling process optimization: precise temperature control, automatic programmed dosing and other features ensure high repeatability and stability of the experimental system, and the kettle design is closer to production for linear amplification
    .
    The synthesis platform has excellent scalability and can be equipped with online pH sensors to deepen the monitoring and control
    of the process development process.
    At the same time, the automatic program design greatly avoids the errors caused by manual operation and ensures the consistency
    between synthetic batches.

    Precise temperature control program, automatic feeding kettle design platform, scalable automatic program design

    Figure 4 METTLER TOLEDO Automated Chemistry One-Stop Automated Reaction Platform

    Figure 4 METTLER TOLEDO Automated Chemistry One-Stop Automated Reaction Platform

    01

    01

    The fully automatic reactor EasyMax provides precise temperature and pH control for batch-to-batch stability
    .
    The tolerance of the process to temperature changes caused by the addition of solvent DMSO without affecting the DAR value of ADC drugs can be investigated.

    02

    02

    iControl software and automatic feeding pump SP-50 can automatically run the small molecule toxin dropping process, and record all process parameters online in real time, which can effectively reduce the error caused by manual operation and the toxicity risk caused by small molecule toxin;

    03

    03

    High-quality data ensures reliable DoE results, greatly reduces the amount of experiments, shortens the project cycle, and improves development efficiency.

    04

    04

    The reactor design fits the scale-up production scale reactor to provide data support for process scale-up; It can also investigate the influence of different stirring types (magnetic stirring and mechanical stirring) and stirring paddle types on the process under equal volume conditions, and convert the shock or magnetic stirring in the small-scale test process into mechanical stirring, which is convenient for establishing a stirring and mixing model in the later stage.

    05

    05

    It has good scalability and can be used with in-line electrodes or in-line spectroscopic probes for online process monitoring
    .
    Ensure consistency between scale-up process related data and test data
    .

    Software programming automates

    Software programming automates

    Flexible configuration to suit a wide range of reactions

    Flexible configuration to suit a wide range of reactions

    Multiple types of stirring options

    Multiple types of stirring options

    pH control module

    pH control module

    Image source:

    [1] Fu Z, Li S, Han S, Shi C, Zhang Y.
    Antibody drug conjugate: the "biological missile" for targeted cancer therapy.
    Signal Transduct Target Ther.
    2022 Mar 22; 7(1):93.
    doi: 10.
    1038/s41392-022-00947-7.
    PMID: 35318309; PMCID: PMC8941077.

    [2] Hu X, Lerch TF, Xu A.
    Efficient and Selective Bioconjugation Using Surfactants.
    Bioconjug Chem.
    2018 Nov 21; 29(11):3667-3676.
    doi: 10.
    1021/acs.
    bioconjchem.
    8b00594.
    Epub 2018 Oct 23.
    PMID: 30350575.

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