How to practice intelligent coating production management system in China

The coating not only decorates the surface of the object, but also protects the covered object from external force and surface damage, in addition, it also has other special functions, such as fire, moisture, lightning, radiation and static electricity. Paint is widely used in architecture, aerospace, military and industrial and agricultural production and other fields, its role is becoming more and more important. The rapid change of supply and demand in the paint market, the fierce competition in the market, whether the paint production enterprises can cope with the changes in market demand and respond in a timely manner is related to the competitive strength of enterprises, which makes the role of production management

.
the construction of intelligent coating production management system
The production management system can guide the daily production operation of enterprises, improve the production efficiency and quality of enterprises, is an essential part of modern production. Its role is reflected in the following aspects, first, through the production management system, enterprises can solve quality management, lead time management and cost management and other issues, at the same time, the pursuit of QCD, that is, when needed, to provide customers with appropriate varieties, prices to provide appropriate quality products or services; The quality control level of the process, on-time delivery, improve the company's reputation and competitiveness, third, the production management system can develop a full set of production operation strategy, shorten the development cycle, reduce development costs, the lowest cost, the fastest speed to establish the most suitable production main structure of enterprises;
Earthical coating production management system design points
facilities site selection
paint production facilities site selection includes two levels, one is the location of the site selection, such as coastal areas or inland, east or west, domestic or foreign, and the other is set in the area of the land set up facilities. In addition, the location of the facility should take into account the following factors, first, for paint production enterprises, raw material costs accounted for a large proportion, followed by transportation costs, enterprises in the choice of plant site should be as close as possible to the origin of raw materials and consumer markets, strengthen the link between raw material origin and the market, reduce production costs; Belongs to labor-intensive enterprises, in order to reduce labor costs, factories should be located as far as possible in areas with high labor availability and low wages;
the layout of production facilities
paint production facilities layout refers to the reasonable arrangement of the material entities of enterprises, the basic function of paint enterprises is to produce paint products, the purpose is to obtain the lowest energy consumption of the greatest economic benefits. Paint production facilities layout should do the following, first, plant, workshop and equipment layout should meet the technical requirements of products, to ensure that the workshop production in a normal and orderly manner; In coating production, the same function or similar process can be arranged as far as possible within an area, to facilitate the strengthening of process links, collaboration and management;
Semoded coating production management system optimization
product design
the performance of the vast majority of coatings depends on product formulation design and development, paint product design is an important part of its production management system, first, organize experts in all stages of the field to participate in product design and discussion, reduce defects in the early stages of product design
User demand and other factors, predict the possible problems in the follow-up link, find out the irrationality of the product in advance, reduce the number of repeated designs, again, build a unified product formulation model, truly simulate the performance of the finished coating products under the different raw material architecture, to ensure the final performance of the paint products, and finally, organize the establishment of product development organizations, reasonable choice of development tools, strengthen communication, determine the specific development and implementation plan.
Lean production
Lean production is often to meet customer needs as the core, its biggest purpose is to enable enterprises with the least input to obtain the best market benefits, it is not a one-off, but to emphasize continuous improvement. As far as coating production is concerned, first of all, we should select key processes to improve and strive to improve the quality of coatings, secondly, use icons to indicate the existing market price of coatings, as well as future application space areas, and draw a price flow chart of coatings, and thirdly, continuously improve the paint production process, eliminate the rework phenomenon in paint quality testing, reduce production intervals, reduce equipment downtime, improve economic efficiency, and finally, strive to improve the paint production of ingredients, mixing, grinding, filtration, packaging and other important processes, as far as possible.
A large number of customized
different surfaces carry different coatings, coatings applied to different surfaces present a very different effect, the personalized production of coatings to meet the real needs of different customers, eliminate quality accidents. Custom coating products are personalized products, enterprises can be ordered from the customer's paint formula to find common raw materials, these common materials as the main material, supplemented by a number of small materials, increase the performance of a certain aspect of the coating, enhance the responsiveness to customer demand, thereby reducing production costs.