Increase investment in scientific research and tap the potential for efficiency improvement - a documentary on cost reduction and quality improvement of Xinjiang Tianye Tianchen Chemical Industry

In recent years, in order to improve the quality and economic benefits of enterprise development, Xinjiang Tianye Group Tianchen Chemical Co.
, Ltd.
has continuously increased its technological transformation and increased investment in scientific and technological research and development.
Substitute imports, replace labor with machines, and adhere to an innovation-driven approach, further tap the potential for cost reduction, quality improvement and efficiency enhancement, and boost the high-quality development of enterprises
.

Localization of electrolyzers reduces costs and increases efficiency for chlor-alkali production

　The localization of　electrolyzers reduces costs and increases efficiency for chlor-alkali production

Ten years ago, the equipment of Tianchen Chemical Co.
, Ltd.
was still defective, and the production capacity could not be fully released
.

The scientific research staff of the factory worked hard day and night to carry out technical transformation and upgrading of the ion membrane device to ensure the smooth operation of the production device

The chemical plant of Tianchen Chemical Co.
, Ltd.
used an ion-exchange membrane electrolytic cell frame produced by a foreign company
.

However, the operating life of the frame mesh surface of the ion-exchange membrane electrolyzer is only 8 years, and the operating life of the ion-exchange membrane is only 4 years, which affects the production efficiency

"After the new ion membrane electrolyzer frame and ion membrane are put into operation, they meet the process index control requirements, reduce the chlorate content of the system, improve the current efficiency, reduce power consumption, and further increase the output
.

" Tianchen Chemical Co.

　　Calcium carbide furnace intelligent robot escorts safe production

Calcium carbide furnace intelligent robot escorts safe production Calcium carbide furnace intelligent robot escorts safe production

　　In the area where the calcium carbide production line of Tianchen Chemical Co.
, Ltd.
calcium carbide factory is released, facing the calcium carbide furnace with a high temperature of 1000 ℃, an orange robot is carrying out the furnace operation in an orderly manner
.

From December 2019, the company began to implement the technical transformation project for the installation of calcium carbide intelligent furnace robots

　　The project adopts a complete set of intelligent equipment of domestic independent research and development brands.
According to one calcium carbide furnace, 3 intelligent furnace robots are required, and a total of 42 intelligent furnace robots are installed to realize the replacement of manual operation by robots
.

　　Ma Younu, an operator who has worked in the fifth section of the second workshop of Tianchen Chemical Co.
, Ltd.
's calcium carbide factory for 10 years, said: "After using the intelligent furnace robot, the workers can complete automatic power-on, automatic burn-through, automatic operation through the remote operation platform.
A series of operation operations such as opening the eyes, automatic drilling, automatic plugging and cleaning the furnace tongue have improved the efficiency of the furnace and ensured safe production
.

"

　　The factory has also completely automated on-site fabric processing for 14 calcium carbide furnaces
.

"Material surface treatment has changed from manual operation to mechanical operation, which has laid a good foundation for enterprise intelligence, safe production and green production, and has a good demonstration and promotion

　　Technological innovation to enhance the core competitiveness of products

　Technological transformation and innovation enhance the core competitiveness of　products Technological transformation and innovation enhance the core competitiveness of products

　　In Tianchen Chemical Co.
, Ltd.
, we see such a scene every month: technicians in the production line put their own little inventions, little creations, little designs, little innovations, and little suggestions together for evaluation
.

Aiming at the technical bottlenecks and "stuck neck" links, the company has carried out "five small" innovation competitions for a long time

　　In 2021, the company collected a total of 197 rationalization suggestions and "golden ideas" involving the company's production and operation development goals, key tasks, difficult bottlenecks, energy conservation and emission reduction, and repairing old and waste, saving more than 36 million yuan in costs for the company
.

　　In addition, Tianchen Chemical Co.
, Ltd.
attaches great importance to the protection of intellectual property rights of innovative achievements, especially focusing on improving the quality of patent applications while the number of patents increases steadily
.

In 2021, the company's intellectual property work has made new breakthroughs.