Installation, debugging, operating procedures and common troubleshooting of traditional Chinese medicine decocting machine

Traditional Chinese medicine decocting machine is the research and development of modern traditional Chinese medicine and the production of traditional Chinese medicine pharmaceutical equipment Taiyige Decoction and cream Decoction equipment provide you with outstanding extraction rate of effective substances of traditional Chinese medicine, and provide reliable preparation means and methods for Contemporary Chinese medicine practice The equipment has seven functions of pressure, micro pressure, atmospheric pressure, low temperature extraction, extraction, concentration and packaging, which can improve the effective components of traditional Chinese medicine liquid, ensure that the easily decomposed and volatile components are not damaged, ensure that the effective components of traditional Chinese medicine liquid will not be lost, and can extract volatile oil; reduce the special bitter taste of traditional Chinese medicine liquid The following points shall be paid attention to when installing the equipment: 1 There is no vibration in the use of the equipment, and fixed installation is not required Just move the lower caster of the box to the brake position (for the box with stable screw device, the screw shall be supported in place) 2 The electric heating element of the device has heating function Place in a well ventilated, dry and clean place 3 In order to facilitate maintenance, a space of about 800mm shall be reserved behind the equipment 4 Because of the frequent water injection and cleaning during the use of the equipment, the equipment should be placed in the place where it is convenient to go up and down, and the ideal scheme should have drainage ditch 5 The power consumption of the equipment is large, so special socket shall be used for the equipment, and professional electricians shall be invited to directly press the power supply of the equipment into the electrical switch box 6 In order to ensure the safety of personal operation, grounding protection must be done well At the same time, the user should be reminded that when using single-phase three terminal power socket, it should be ensured that the power socket is provided with one end of L sign to connect with the live wire and one end of N sign to connect with the neutral wire, which is conducive to the normal operation and adjustment of the electronic circuit of the equipment without external interference Debugging and adjustment: turn on the power supply, * press the setting key on the electric box, the number on the display screen is flashing, use the ▲ and ▼ keys to adjust, set the required temperature, factory setting value of 115 ℃ Press the setting button on the electric box for the second time, and the number on the display screen is flashing Use the ▲ and ▼ keys to adjust, set the required temperature, and set the factory setting value for 50 minutes Operating procedures of the equipment: 1 The medicine receiving and decoction room receives the medicine, signs on the receiving sheet, indicates the receiving time, and checks the name, gender, quantity of the medicine, the number of the needed Decoction belts, and the dose of each bag If not specified on the receiving sheet, take one dose per day, twice a dose, and boil 150ml each time 2 Soak the medicinal materials that need to be decocted into a special medicine bag, put them into a clean barrel, soak them in water for 1 hour, then turn the medicine bag over and continue to soak until they are through The amount of water added is: the amount of liquid to be adjusted + 1000ml (adjusted appropriately according to different medicinal materials) 3 Close the steam valve at the upper part and the discharge valve at the lower part of the frying tank Put the medicine bag after soaking into the decocting tank, add a proper amount of water, subject to the water that can be seen when pressing the medicine bag gently, close the cover, and tighten the gland rose according to the diagonal sequence Pay attention not to squeeze the medicine in the tank at this time, so as to avoid insufficient space and insufficient water absorption and expansion of the medicine, resulting in incomprehensibility of decoction 4 Turn on the electronic switch of the decocting machine, set the temperature to 110 ℃, set the high temperature time to 20-30 minutes according to the texture of the medicinal materials, and then start the operation 5 When the temperature, pressure and time of discharging are up to the standard, the machine will give a prompt sound At this time, open the upper discharging valve to the liquid storage tank or the lower discharging valve to receive the liquid medicine in a clean stainless steel container When opening the discharging valve, be careful not to open it too much, and there should be no personnel in the direction of discharging, so as to avoid steam burn When the discharge stops, close the discharge valve, turn over the medicine bag in the decoction tank, add about 1000ml of water again, and the other operations are the same as before, continue the decoction for 15-20 minutes, and discharge the medicine solution When the discharge stops, turn the extrusion rod to squeeze the medicine solution in the medicine residue as far as possible to make it clean, and merge the two medicine solutions 6 Concentrate the liquid medicine in stainless steel container to the specified amount, and pay attention to the need for special personnel to watch at this time, and do not leave without permission 7 Open the heating packaging button for packaging, and when the temperature meets the packaging requirements, pour the concentrated solution into the packaging container while it is hot, and adjust the amount of each bag according to the number of bags and the times of taking During the encapsulation, the liquid medicine must be sealed while it is hot, so as to prevent the liquid medicine from coagulating (especially when there are glue drugs in the prescription) or even producing precipitation (it is easy to block the infusion pipeline and affect the drug filtration) 8 Site clearing and decocting machine: take out the medicine residue bag in the decocting tank, open the discharging valve, wash the inner wall with clean water to clean, and close the discharging port Wait for the next cooking Packaging machine: after the completion of packaging, turn off the power supply of the packaging machine After the storage tank cools down, open the discharge port, wash with room warm water to clean, close the valve and wait for the next packaging use The use of decocting machine has gone deep into people's life In hospitals, clinics and pharmacies, the decocting machine of traditional Chinese medicine is inseparable It can help people decocting drugs quickly, and at the same time, the health and safety can be guaranteed However, some faults may occur during the use The following is an explanation of these faults Trouble 1: treatment method of incomprehensible Decoction of traditional Chinese medicine: reset the heating time of "Wuhuo" Fault 2: solution for leakage of injection and discharge port: the solenoid valve is not tightly closed, so it is necessary to open the rear box plate to clean the glue film of the solenoid valve Fault 3: serious shortage of filling switch: there is air in the filling pipe, use scissors to cut the bag opening under the head of the packaging machine, clean with clean water, exhaust the air, and clear all foreign matters in the filling pipe Fault 4: the treatment method for the poor adhesion of the packing belt: 1 Adjust the heat closing temperature of the upper roller to 160-165; 2 Adjust the upper shaft pressing tension set screw appropriately, and turn the 0.5-1 loop to the right (adjust gradually); 3 Clean up the upper sticking sundries (due to the high temperature, the packing bag will be softened and stuck on, and the bonding pressure will be unbalanced) Fault 5: the cutting effect is not good or the method of continuous cutting: adjust the set screw at the continuous end of the cutter support shaft properly, increase the pressure and turn it to the right by 0.3-0.5 turns When using the traditional Chinese medicine decocting machine, the above problems may occur over time, but it doesn't matter They are all small problems We can solve them according to the above steps We must pay attention to cleaning the machine regularly when using, so as to reduce the production and improve the rate of failure Well, the above is the experience that Xiaobian has summed up by using this equipment for many years Have you learned the installation, debugging, operation procedures and common troubleshooting of the traditional Chinese medicine decocting machine?