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With the launch of " Made in China 2025 " , China's manufacturing industry continues to transform.
Intelligent manufacturing is becoming the mainstream and production requirements continue to increase.
Many companies have begun to use online automatic welding to complete large quantities of parts and fast welding
.
Automatic welding has the advantages of fast speed and low labor cost, ensuring the production efficiency of the enterprise, which is the traditional manual welding can not achieve the production effect
Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source.
At present, laser welding is mostly used for welding thin-walled parts, and is widely used in high-precision manufacturing fields such as automobiles, ships, and airplanes
.
However, in the process of automatic welding , defects such as holes, virtual welding, and cracks may occur , and these defects will affect the quality of subsequent production processes
Eddy current testing is a conventional non-destructive testing method based on the principle of electromagnetic induction, which is suitable for conductive materials
.
Eddy current testing is more sensitive to small cracks and similar defects.
The eddy current flaw detection system is composed of an eddy current host, an eddy current probe, a host computer and a motion control system
.
After we integrate the eddy current host into the line, we can realize the online flaw detection of the workpiece, and feedback the detection result in real time
Next, we will introduce several components of the eddy current flaw detection system:
Vortex host:
The Olympus NORTEC 600 eddy current flaw detector brings together high-performance digital circuits and very advanced technologies in eddy current flaw detection
.
It comes with a 5.
The integration process of NORTEC 600 and the flaw detection system is very simple, and it is very suitable for integration into the assembly line as the host of eddy current flaw detection
.
Host computer
The host computer is generally an ordinary industrial computer, which communicates with the eddy current host and the motion control system to realize the control of the detection process
.
Motion Control System
The entire motion control system can promote the coordination of the workpiece and the probe in the inspection process, so that the probe can complete the inspection of the entire weld according to the beat
.
When the host computer sends the start instruction, the motion control system moves the workpiece and the probe to the designated position
.
Then the host computer sends a detection command to the eddy current host, and the eddy current host starts to work
If a defect on the weld is found during the inspection process, the host will send an alarm signal to the upper computer, and the upper computer can prompt the workpiece to be NG or OK after receiving the signal
Need to order and demonstrate?
For an order or demonstration of Olympus eddy current flaw detection related products , please visit the following webpage to find the contact information: or you can call our phone: 400-969- 0456
