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6.
Production process
Add 500kg of 20% fuming sulfuric acid into the sulfonation reactor, slowly add fine naphthalene powder within 1.
5h under stirring, and control the temperature at 25-30°C
.
After adding 213kg of refined naphthalene, stir for 0.
Press all the carbides into the nitrification pot, and add 111kg≥96% concentrated nitric acid uniformly within 8 hours under stirring.
The temperature is strictly controlled at 25-30°C.
After the addition, the temperature is kept and stirred for 10 hours
.
Add 2200L of water into the salt-forming reactor, cool to 0°C, slowly add the nitrate, and the temperature is lower than 70°C, and the addition is completed in about 3.
2h
.
Then stir for 2h, cool to 50% naturally, and add 120kg of magnesium carbonate to prepare a paste of magnesium carbonate
Take 1/2 of the above filter cake, add 400L of water, and beat for 2h
.
Then add 30% liquid caustic soda to neutralize to pH 7, then add a small amount of hydrochloric acid to adjust to pH 6.
Add water to the reduction pot, stir and raise the temperature to 30-50°C, add 100kg iron filings and 10kg 92.
5% sulfuric acid
.
Heat to 96°C
7.
Product Standard
8.
Quality inspection
Content determination: Weigh about 10g of the slurry sample (accurate to 0.
0005g), place it in a 500mL beaker, and add 200mL of distilled water
.
After the dissolution is complete, add water to a total volume of about 300 mL, add 20 mL of hydrochloric acid and 20 mL of 10% potassium bromide
Where: V——The volume of sodium nitrite standard solution consumed by the sample, mL;
c——The molar concentration of sodium nitrite standard solution, mol/L;
G——The mass of the sample, g
.
9.
Product use
This product is a dye intermediate, used to synthesize reactive dyes and direct dyes, such as reactive yellow, reactive yellow, reactive brown, and direct light fast blue B2RL
.
10.
Security measures
(1) Strong corrosive materials such as fuming sulfuric acid and concentrated nitric acid are used in production and the product is poisonous.
Therefore, the equipment should be sealed to prevent leakage.
The operator should wear labor protection equipment and maintain good ventilation in the workshop
.
(2) Packed in plastic drums or iron drums, and stored in a cool, dry and ventilated place
.
Store and transport in accordance with toxic chemicals regulations
Related links: Production principle and process flow of 2-naphthylamine-4,8-disulfonic acid