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Advanced technology, reliable performance, fill the domestic gap
Advanced technology, reliable performance, fill the domestic gapSinochem News (Reporter Jiang Xiaomao) On June 5, the "Titanium Dioxide Fully Automatic, Clean and Intelligent Packaging Equipment" developed by Jiangsu Innovation Packaging Technology Co.
, Ltd.
passed the technical innovation strategy for the titanium dioxide industry in Zhenjiang.
Expert review organized by the alliance
.
Experts of the appraisal committee agreed that: the titanium dioxide packaging equipment is advanced in technology and reliable in performance, filling the domestic gap in the titanium dioxide industry and reaching the domestic advanced level
According to reports, Jiangsu Innovation Company has advanced equipment, complete production conditions, complete testing methods, and reasonable configuration, which can meet the needs of the equipment production
.
This complete set of equipment has been inspected by the Mechanical Inspection Center of Jiangsu Mechanical Research and Design Institute Co.
The complete set of equipment adopts dynamic calibration, stepless speed regulation, and out-of-tolerance intelligent processing technology to ensure that the measurement deviation is ≤±0.
2%; using pre-processing technology, it is designed with degassing silo, screw compression conveying, gas and powder separation, and micro negative pressure The new type of filling equipment realizes the cleanliness of the titanium dioxide packaging process; the dual-position valve bag automatic bagging and intelligent detection system are designed, and the automatic bagging success rate of the valve bag is ≥99.
8%; the robot clamp is developed Holding and unloading bags, self-cleaning heat sealing system of bag mouth, bag mouth heat synthesis power ≥99.
8%; developed cold stretch film equipment and pallet-free technology, full stack is waterproof and dustproof, clustered packaging, not easy to tilt, no movement between goods Position wear, saving transportation and storage costs; the development of a remote technical support system, reducing the difficulty of user fault diagnosis and maintenance, and improving the operational stability of the complete set of equipment
.
According to Fang Xianqi, Chairman of Jiangsu Innovation, the project mainly uses powder negative pressure degassing and gas-powder separation technology, valve pocket double-station bagging manipulator and intelligent control technology, automatic bag unloading system to hold and unload bags and bags Self-cleaning heat sealing system, cold stretch coating equipment, complete set of equipment operation monitoring and automatic fault diagnosis system, realize the bag taking and bagging, metering filling, negative difference replenishment, holding bag sealing, and reprocessing in the process of powder valve bag packaging.
Automatic inspection and rejection, online coding, single-pack shaping, sorting and palletizing, full-stack shaping, cold stretch coating and other processes to realize the automation and cleaning of powder (including viscous, ultra-light, and ultra-fine powder) packaging
.
The complete set of equipment meets the requirements of domestic industrial powder packaging including titanium dioxide for high-speed, clean, and localized packaging materials, forming related independent intellectual property rights, with originality, and obtaining 6 authorized invention patents and 14 utility model patents , 3 software copyrights
Fang Xianqi pointed out that the company’s complete set of equipment adopts a high-precision out-of-tolerance replenishment system, with high packaging accuracy, 25kg/bag measurement deviation ±50g/bag, and targeted design on the characteristics of titanium dioxide materials, using degassing silos The processing and negative pressure screw feeding method is more accurate, dust-free, and economical than the positive pressure packaging method of equipment in developed countries in Europe and America, and is more suitable for China's national conditions
.
The packaging accuracy of the imported packaging line is ±150g/pack.
Fang Xianqi said that the company's products fill the domestic gap and can effectively replace imported products
.
The project is equipped with fully automatic environmentally friendly packaging equipment, which can reduce environmental pollution in the packaging process and replace labor in harsh environments to effectively prevent the occurrence of workers' pneumoconiosis
Lu Qun, general manager of the user unit Jiangsu Town Titanium Chemical, said that the packaging equipment of their company has been provided by Jiangsu Innovation since 2000
.
In 2019, in order to meet the needs of the market and customers to use all paper bags, and to improve the working environment of employees, reduce labor intensity, and reduce labor (we used to have 32 people in a class, now there are two people in a class), their company has two companies.
Lu Qun said that their original contract was for climbing equipment, which covers a large area.
Jiangsu Innovation designed a lift for them, which occupies a smaller plant area, which is more scientific, more reasonable and more reliable.
Jiangsu Innovation will use the original equipment.
The full winding is changed to a cold stretch film for them.
The film has high firmness, the packaging bag is well protected, and the titanium dioxide is not easy to be damaged during long-distance transportation
.
There are also continuous improvements in bag taking, weighing, heat sealing, etc.
Jiang Ge, general manager of the user unit Haifengxin Chemical Company, said that the titanium dioxide producer always thinks that packaging is a difficult problem
.
It turns out that manual packaging has a lot of dust on site, and the labor intensity of workers is high
Not long ago, they ordered another 3 ton bag packaging machines according to the company's development needs, and they are now being installed
.
When he visited the Zhenti packaging workshop, he saw the cold stretch filming machine.
He said that this set of equipment is more needed for them in the mountainous area, and he immediately asked Jiangsu Innovation to also use it for them
.
He said that Jiangsu's innovative automatic packaging line is only owned by their family in the entire Panzhihua.
After being put into operation, their automatic packaging line site has become an Internet celebrity check-in site in Panzhihua City, which is often inspected by leaders
.