The new thermal radiation energy-saving coating adds another fire to the production of ceramic kilns.

China Coatings Network
News: thermal radiation energy saving
coatings
has been used in steel, petrochemical, ceramics, mechanical processing and many other industries on the inner wall of the furnace, with its excellent near-infrared radiation rate, strengthen the heat radiation intensity in the furnace, through this measure to improve the original burning process, thereby greatly improving the heat efficiency and productivity of the furnace, reduce heat loss, extend the life of the furnace wall, to achieve the goal of reducing emissions. In China's ceramic industry is one of the largest energy consumption industry, the number of kilns is counted, if these furnaces are using Zhisheng ZS-1061 thermal radiation coatings, energy-saving effect will be very amazing. The market potential of ceramic kilns to promote the application of thermal radiation coatings is huge, which points out the application direction of thermal radiation coatings.
The new far infrared radiation ceramic energy-saving coating is a high-efficiency energy-saving environmental protection new products for high-temperature kilns, can be directly sprayed on the surface of various high-temperature kiln refraction materials, or steam boiler water-cooled wall pipe surface, forming a hard ceramic glaze hard shell, play a role in protecting the furnace body, extending furnace age, effective reflection of infrared heat in the furnace. It significantly improves the heat transfer effect in the furnace, reduces black oil emissions, reduces the exhaust temperature, saves fuel consumption of more than 15%, is very suitable for use in high-temperature kilns and kilns above 300 degrees C.
New far-infrared radiation ceramic energy-saving coatings, by Beijing Zhisheng Weihua Chemical Co., Ltd. after many years of research and development of new energy-saving products, with exclusive product invention technology, model is ZS-1061, high product technology content, energy-saving characteristics. The coating is refined from ceramic oxides, silicon carbide, nanocarbon tubes, sintering agents and suspension agents, and high temperature solutions specially made by Chissin Weihua, and can reach temperature resistance of up to 1800 degrees C, hardness of 7H, Chiss sheng Weihua ZS-1061 far-infrared radiation coating spray brush in high temperature furnaces On the inner wall of the kiln, a dense coating of 0.3 to 0.5mm is formed, the heat shock resistance is excellent, the coating is not cracked, does not fall off, the high temperature oxidation corrosion resistance is good, does not pollute the environment, the storage period is long, the bonding performance is good, the service life is long, the construction is convenient, the operation is simple, is a new type of energy-saving material. Zhisheng Weihua ZS-1061 far infrared radiation coating it has higher temperature and economic value than the general far infrared radiation coating, can save fuel, protect the surface of the furnace lining, extend the life of the furnace, improve the furnace thermal efficiency, shorten the oven time, improve the heating speed of the heated parts and furnace operating rate, reduce the smoke temperature. Small high-temperature kilns with new far-infrared radiation ceramic energy-saving coatings can generally achieve energy saving of about 15%, and large kilns can achieve energy saving of 1%-2%.
Thus, the new far-infrared radiation ceramic energy-saving coating has excellent performance:
(1) high radiation rate: due to the molecular structure of the thermal radiation coating is stable, the radiation rate is very high, and the temperature dependence is small, so a wide range of temperature areas can play energy-saving efficiency, ZS-1061 far-infrared radiation coating even at 1600 degrees C can maintain stable radiation.
(2) protect the wall, will not fall off: furnace structure materials are mainly a variety of refractable materials such as high brick, clay brick, pouring materials, ceramic fibers, etc., high radiation far infrared paint spray brush on the inner wall of the high temperature kiln, forming 0.3 to 1 0.5mm dense coating, excellent heat shock resistance, coating does not crack, do not fall off, high temperature oxidation corrosion is good, do not pollute the environment, long storage period, good bonding performance, acid and alkali resistance, dense coating, long service life, easy construction, simple operation.
(3) High rate of return: in ceramic kilns, low cost, high efficiency, and this type of thermal radiation energy-saving coating long service life, dark green, breaking the traditional black body radiation, thermal radiation rate increased to 0.93, aging resistance increased by 2 times, wear resistance increased by 50%, energy saving rate increased by 30%. ZS-1061 high temperature-resistant far-infrared radiation coating compared with other heating methods: can shorten the heating time of about 1/10, power consumption can be reduced by 1/2-1/3, can reduce the baking area of 1/3-1/10, easy to use, low cost, and easy temperature control.