The operation principle and usage requirements of the bottle washing machine

The operating principle of the ultrasonic bottle washing machine is that the high-frequency oscillation signal sent by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and propagated to the medium - the cleaning solvent, and the ultrasonic wave moves forward in the cleaning solutio.
Radiation, which causes the liquid to flow, creates tens of thousands of tiny bubble.
These bubbles form and grow in the negative pressure zone where ultrasonic waves propagate longitudinally, and close rapidly in the positive pressure zon.
In this process called "cavitation" effect, the closing of the bubble can form an instantaneous high pressure of more than 1000 air pressure, and the instantaneous high pressure is continuously generated like a series of small "explosions" that continuously impact the surface of the object, making the object's surfac.
The dirt on the surface and in the gap is quickly peeled off, so as to achieve the purpose of cleaning the surface of the objec.
In the middle is a layer of stainless steel plate with a certain thickness, the transducer head is stuck under this layer of steel plate, and an alternating current signal of a certain frequency and voltage is generated by the ultrasonic generator to drive the transducer head and the stainless steel plate to vibrate together at high frequenc.
When the steel plate vibrates upwards, push the water upward.
When the steel plate vibrates downwards, the water cannot keep up with the vibration speed of the steel plate, and a gap will be formed between the water and the steel plate, so repeated vibrations will cause many bubbles to form cavitation The bubble spreads to the water along the vibration directio.
If there is a workpiece in the water, the cavitation bubble hits the surface of the workpiece and generates an impact force of thousands of atmospheres, which drives the dirt on the surface of the workpiece to fall of.
Daily maintenance of the bottle washing machineAlways pay attention to observe whether the movements of various parts are synchronized, whether there is abnormal noise, whether the fasteners are loose in various places, whether the liquid temperature and liquid level meet the requirements, and whether the water pressure and steam pressure are norma.
Whether the nozzle and filter screen are blocked and cleaned, whether the bearing temperature is normal, and whether the lubrication is goo.
Once an abnormal situation is found, it should be dealt with in tim.
Maintenance according to the use requirements of the bottle washing machine: for the sleeve roller chain, the bottle feeding system, the bottle feeding system, the bearing of the return device, add grease once per shift; chain box drive shaft, universal coupling, et.
Other bearings should be lubricated every two shifts; each gearbox should be checked for lubrication every quarter, and the lubricating oil should be replaced when necessar.
Every time the washing liquid is replaced and the waste water is discharged, the inside of the machine should be thoroughly rinsed to remove dirt and broken glass, and the filter cartridge should be cleaned and dredge.
Brush the nozzle every month, dredge the nozzle, and adjust the alignment of the nozzle in tim.
The heater should be sprayed with high-pressure water once a quarter, and the dirt filter and liquid level detector on the steam line should be cleaned onc.
Check various chain tensioners semi-annually and adjust as neede.