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The Production Process of 3-(2-Bromoethyl)oxazolo[4,5-b]pyridin-2(3H)-one: An Overview in Chemical Industry
3-(2-Bromoethyl)oxazolo[4,5-b]pyridin-2(3H)-one, commonly referred to as Bixa Orellana dye, is an organic compound with a unique orange-red color.
It is widely used in various applications, including dyeing and printing of textiles, plastics, and paper, as well as in the production of cosmetics and food additives.
The synthesis of Bixa Orellana dye involves several stages, each with its own set of challenges and considerations.
In this article, we will explore the production process of 3-(2-Bromoethyl)oxazolo[4,5-b]pyridin-2(3H)-one in the chemical industry.
- Preparation of Raw Materials
The production of 3-(2-Bromoethyl)oxazolo[4,5-b]pyridin-2(3H)-one begins with the preparation of raw materials.
These materials include the bromine source, the starting material for the synthesis, and solvents used during the reaction.
In industry, bromine is typically produced by the electrolysis of sodium bromide, while the starting material is usually obtained through the reduction of chlorobenzene.
- Reduction of Chlorobenzene
The reduction of chlorobenzene is the first step in the synthesis of 3-(2-Bromoethyl)oxazolo[4,5-b]pyridin-2(3H)-one.
In industry, this step is typically carried out using hydrogen gas and a nickel catalyst in the presence of a solvent such as benzene or toluene.
The reduction reaction results in the formation of 2-bromoethylbenzene, which is then converted to the desired product.
- Nitration of 2-Bromoethylbenzene
The next step in the production process is the nitration of 2-bromoethylbenzene.
This reaction involves the addition of NO2- ions to the brominated benzene, resulting in the formation of 3-(2-bromoethyl)oxazolo[4,5-b]pyridin-2(3H)-one.
The reaction typically takes place in the presence of a solvent such as acetonitrile or methylene chloride, as well as a nitrating agent such as nitric acid.
- Purification of the Product
After the nitration reaction is complete, the product must be purified to remove any impurities that may have been introduced during the synthesis.
This step is typically carried out using a variety of methods, including distillation, crystallization, and chromatography.
- Characterization of the Product
The final step in the production process is the characterization of the product.
This includes the determination of the chemical structure of the synthesized compound, as well as its properties such as solubility, melting point, and stability.
- Industrial Applications
3-(2-Bromoethyl)oxazolo[4,5-b]pyridin-2(3H)-one has a wide range of industrial applications, including its use as a dye, a plasticizer, and a corrosion inhibitor.
In the textile industry, it is used to dye fabrics in a variety of shades, including orange-red and maroon.
In the plastics industry, it is used as a plasticizer to improve the flexibility of polymers.
And in the corrosion inhibitor industry, it is used to prevent the corrosion of metal surfaces.
- Conclusion