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1.
Structure Split type: Split structure, long running time, not easy to cause the eccentricity of the shaft, easy to replace, and as long as the corresponding belt is replaced, ordinary personnel can operate it
.
Horizontal type: The bedroom is directly connected to the structure, and the running time is long, which is easy to cause the eccentricity of the shaft, and the operation is not normal.
Professional personnel are required to disassemble the internal structure and replace it
.
Moreover, the damaged emulsification head and shaft need to be replaced
.
2.
Rotation speed Due to the direct-connected structure of the bedroom of the horizontal emulsifier, the rotation speed can only reach about 3000 rpm
.
The split-type emulsifier can increase speed through the belt, and the speed of the SID split-type emulsifier can be as high as 14,000 rpm
.
The processing effect is self-evident
.
3.
Deviation of the main shaft The main shaft of the horizontal emulsifier is parallel to the ground, and the stator and rotor are perpendicular to the ground.
The pressure of the stator and rotor on the main shaft will cause the deviation of the main shaft, and the long running time will lead to the eccentricity of the main shaft
.
The main shaft of the split emulsifier is perpendicular to the ground, while the stator and rotor are parallel to the ground, so the main shaft of the split emulsifier does not need to bear the pressure of the stator and rotor, and the equipment runs for a longer time
.
The basic structure of the split emulsifier includes the drive motor, the dispersing head of the GR2000 module and the cooling tank structure
.
The drive motor adopts the stepless variable speed three-phase asynchronous motor to drive the belt to work, which can achieve better operation control of the mixing and dispersing speed.
The maximum linear speed of the rotor reaches 40m/s, and it has good shear force
.
The GR2000 module, the key part to achieve the requirements of mixing and dispersing particle size, is composed of two layers of dispersing heads.
The dispersing head is composed of stator teeth and rotor teeth, forming an ideal geometric shape of dispersion and shearing.
Driven by the motor , the average linear velocity obtained in the interdental gap is very high, and the shear rate of up to 10000rpm can be achieved to obtain ultra-fine suspensions, which is of great significance for product production
.
The cooling tank is filled with specific liquid (water or dispersing material), which can cool and lubricate the mechanical seal of the dispersing equipment itself during the high-speed operation of the dispersing equipment through the circulation loop formed by the metal connecting hose at the lower part of the dispersing cavity.
function to ensure that it can operate normally and efficiently in the long-term production process
.
The split type high-speed emulsifier GR2000 module is mainly composed of three layers of dispersing heads.
When working, the material enters the dispersing chamber through the feeding port, and first reaches the first layer of dispersing head for processing.
Because the motor drives the rotor teeth to run at high speed, eddy current and centrifugal force effects are generated.
The material is sucked into the dispersing head axially, and then pressed out at high speed along the gap between the stator and the rotor to complete the first shearing action, and then the material is strongly torn in the strong shearing gap between the rotor tooth row and the stator tooth row.
Then, the second shearing is completed when it flows out from the gap of the stator teeth, and then the outflowing material enters the second layer of the dispersing head cavity, and finally enters the third layer of the dispersing head cavity, and the processed material is sheared again, thereby Ensure that the mixing and dispersion obtain a narrow particle size distribution, obtain smaller droplets and particles, and the resulting mixed liquid has better stability and meets the production requirements for particle size
.
Structure Split type: Split structure, long running time, not easy to cause the eccentricity of the shaft, easy to replace, and as long as the corresponding belt is replaced, ordinary personnel can operate it
.
Horizontal type: The bedroom is directly connected to the structure, and the running time is long, which is easy to cause the eccentricity of the shaft, and the operation is not normal.
Professional personnel are required to disassemble the internal structure and replace it
.
Moreover, the damaged emulsification head and shaft need to be replaced
.
2.
Rotation speed Due to the direct-connected structure of the bedroom of the horizontal emulsifier, the rotation speed can only reach about 3000 rpm
.
The split-type emulsifier can increase speed through the belt, and the speed of the SID split-type emulsifier can be as high as 14,000 rpm
.
The processing effect is self-evident
.
3.
Deviation of the main shaft The main shaft of the horizontal emulsifier is parallel to the ground, and the stator and rotor are perpendicular to the ground.
The pressure of the stator and rotor on the main shaft will cause the deviation of the main shaft, and the long running time will lead to the eccentricity of the main shaft
.
The main shaft of the split emulsifier is perpendicular to the ground, while the stator and rotor are parallel to the ground, so the main shaft of the split emulsifier does not need to bear the pressure of the stator and rotor, and the equipment runs for a longer time
.
The basic structure of the split emulsifier includes the drive motor, the dispersing head of the GR2000 module and the cooling tank structure
.
The drive motor adopts the stepless variable speed three-phase asynchronous motor to drive the belt to work, which can achieve better operation control of the mixing and dispersing speed.
The maximum linear speed of the rotor reaches 40m/s, and it has good shear force
.
The GR2000 module, the key part to achieve the requirements of mixing and dispersing particle size, is composed of two layers of dispersing heads.
The dispersing head is composed of stator teeth and rotor teeth, forming an ideal geometric shape of dispersion and shearing.
Driven by the motor , the average linear velocity obtained in the interdental gap is very high, and the shear rate of up to 10000rpm can be achieved to obtain ultra-fine suspensions, which is of great significance for product production
.
The cooling tank is filled with specific liquid (water or dispersing material), which can cool and lubricate the mechanical seal of the dispersing equipment itself during the high-speed operation of the dispersing equipment through the circulation loop formed by the metal connecting hose at the lower part of the dispersing cavity.
function to ensure that it can operate normally and efficiently in the long-term production process
.
The split type high-speed emulsifier GR2000 module is mainly composed of three layers of dispersing heads.
When working, the material enters the dispersing chamber through the feeding port, and first reaches the first layer of dispersing head for processing.
Because the motor drives the rotor teeth to run at high speed, eddy current and centrifugal force effects are generated.
The material is sucked into the dispersing head axially, and then pressed out at high speed along the gap between the stator and the rotor to complete the first shearing action, and then the material is strongly torn in the strong shearing gap between the rotor tooth row and the stator tooth row.
Then, the second shearing is completed when it flows out from the gap of the stator teeth, and then the outflowing material enters the second layer of the dispersing head cavity, and finally enters the third layer of the dispersing head cavity, and the processed material is sheared again, thereby Ensure that the mixing and dispersion obtain a narrow particle size distribution, obtain smaller droplets and particles, and the resulting mixed liquid has better stability and meets the production requirements for particle size
.
