Yuyue Medical won the National Intelligent Manufacturing Pilot Demonstration Factory in 2021

According to the evaluation, Yuyue has outstanding advantages in nine types of intelligent manufacturing scenarios: user direct-connected manufacturing, procurement strategy optimization, intelligent warehousing, real-time logistics monitoring and optimization, discrete process digital design, production plan optimization, advanced process control, intelligent online Detection, online operation monitoring and fault diagnosis have shown a strong demonstration and leading role

Independent research and development to break through the bottleneck of traditional manufacturing

Traditional engineering design and manufacturing are independent of each other.

Taking the automatic production line of electronic sphygmomanometers as an example, the AOI optical detection technology, combined with multi-joint robots, and flexible scheduling algorithms are used to realize the automatic assembly of electronic sphygmomanometers

At present, Yuyue has developed and applied 148 types of core equipment in 4 types, breaking through the shortcomings of 4 types of equipment and 10 types of industrial software, which can realize multi-variety mixed-line production, fault self-diagnosis, abnormal production alarm, online data collection, etc.

Digital management covers the entire product life cycle

In recent years, the consumption structure of medical devices has been upgraded, and Yuyue Medical has fully opened up intelligent systems such as ERP, APS, MES, WMS, PLC, etc.

For example, when a user places an order on the Internet, the order is transferred to the APS system through ERP for production scheduling, the production plan is transferred to the MES and PLC system, and the delivery is completed through the WMS system.

More meaningfully, the data will also be fed back to the enterprise application system to continuously optimize the quality of products and services, creating more possibilities for personalized, customized and time-sensitive services

Multi-variety intelligent manufacturing system reduces cost and increases efficiency

As a leading medical device company, Yuyue products cover more than ten sub-fields.

Therefore, the digital workshop of Yuyue Intelligent Factory has realized "multi-scenario, multi-model, multi-specification", with multi-level management of products, components, parts, processes, etc.

Intelligent warehousing and logistics systems improve human-machine collaboration

Yuyue's large-scale intelligent three-dimensional warehouse has 54,880 storage spaces, equipped with high-end logistics equipment such as goods-to-person system, AS/RS system, cross-belt sorter system, AGV system, attic racking system, and conveying system

Taking the automatic palletizing robot as an example, it can palletize 1,200 boxes of goods per hour, effectively breaking through the bottleneck of manual palletizing, and realizing intelligent management to ensure accurate logistics

In addition, there are automatic sorting systems and laser automatic guided vehicles (AGVs) in the intelligent logistics system to complete sorting, turnover, handling and other tasks, realizing efficient human-machine collaboration

Flexible intelligent production, rapid expansion of production capacity

At the beginning of the outbreak, the demand for epidemic prevention and control products increased sharply.
Yuyue Medical was the first batch of key enterprises to guarantee epidemic prevention and control materials, and undertaken the production of four categories, 12 varieties and more than 100 specifications of epidemic prevention and control materials.
Guaranteed work
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In order to ensure production, Yuyue makes full use of flexible intelligent production lines to expand production and capacity
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The production lines such as atomizers were adjusted to produce infrared thermometers, ventilators and other anti-epidemic materials, and automated equipment was used in combination to maintain full-load operation.
The production capacity was increased by an average of 8 times in a short period of time, and the order processing volume increased from several thousand per day to 40,000 It breaks the traditional bottleneck of independent engineering design and manufacturing, and effectively improves the response speed
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Intelligent talents lead the new industrial pattern

Talent is the core element to ensure innovation
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In order to continuously improve the ability of intelligent manufacturing, Yuyue has established an innovative talent introduction mechanism, realizing an innovative model of full-time and flexible parallel, both local and enclave, and a combination of talent introduction and technical cooperation
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In recent years, more than 50 high-level leading talents have been introduced successively, including doctors from the University of North Carolina, Cambridge University, Beijing Institute of Technology, and Taiwan University
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At the same time, it also pays attention to the training and selection of internal personnel, and has established an intelligent manufacturing and lean production working group to continuously improve its innovation ability and management level
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Intelligent manufacturing is an important way to upgrade traditional industries.
Yuyue Intelligent Manufacturing provides a blueprint for the traditional medical device industry, which is conducive to reshaping competitiveness, rapidly improving the overall level of the industry, and helping to achieve new breakthroughs in Chinese manufacturing
.