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Facing the increasingly tightening environmental protection pressure and the differentiated needs of high-end customers, in recent years, China Pingmei Shenma Group, led by scientific and technological innovation, has vigorously implemented green transformation, intelligent transformation and technological transformation.
A large number of new processes, new technologies, new equipment and new materials are actively promoting the upgrading and upgrading of the nylon chemical industry
.
As a key project in the development strategy of China Nylon City, China Pingmei Shenma Group invested 490 million yuan in a 40,000-ton nylon 66 differentiated industrial yarn project, which was successfully commissioned in September this year
.
On December 13, the reporter saw in the winding workshop of the Cord Development Company that three "intelligent manipulators" took off the wire drum from the winding machine, sorted them by color, and stacked them on the wire storage rack of the trolley.
The unmanned AGV trolley will consign the trolley to the silk library according to the set speed and route
.
"In the past, the handling of the bobbins was all done manually.
The operator had to transport the bobbins from the winding machine to the trolley, and then push them to the silk warehouse by hand
.
It is understood that, compared with the traditional production line, the single-line production capacity and single-spindle production capacity of this project have increased by more than 3 times, the labor per 10,000 tons has been reduced by 36%, and the safety hazards caused by personnel fatigue in the winding workshop have been eliminated, and the wire has been avoided.
The human hand touch during the handling of the drum improves the safety factor and product quality
.
"At present, we are starting to build a comprehensive management and control platform for production management, which will centrally control operations, on-duty, maintenance, etc.
After completion, it can truly realize automatic production, one-key start and stop, patrolled, and unattended
.
The 40,000-ton nylon 66 differentiated industrial yarn project of Cord Development Company is a provincial and municipal key project, and it is also the first construction project of China Pingmei Shenma Group in the development strategy of China's nylon city
.
Driven by technological innovation, the project takes the construction of smart factories as the starting point, and introduces the world's advanced intelligent production technology, which greatly improves the intelligence level of the production line.
36%
.
Nylon 66 colored silk can be widely used in camouflage uniforms, individual soldier carrying equipment, stripping cloth color cloth, water cloth marking line, luggage and other military and civilian fields, and has broad market prospects
.
At present, most of the nylon 66 colored yarns on the market are made by post-dyeing, which has disadvantages such as high energy consumption, serious pollution, and low color fastness
.
For the first time in the history of the Group's nylon 66 industry, the Cord Fabric Development Company has realized the production of dope-dyed eight-end spinning yarn, which not only enriches the company's high-end differentiated products, but also becomes a new profit growth point
.
From silver wire to multi-colored wire, the company has the ability to flexibly develop and produce high-end differentiated products according to market demand
.
