Advantages of measuring and aligning tooling of weighbridge truck scale sensor

What is the weighbridge auto scale sensor test automatic alignment tooling? Test automatic alignment tooling refers to the auxiliary tools specially designed for testing according to the different characteristics of various products in the testing process When testing the product performance, the test alignment tooling is installed on the test chassis of the testing machine, and the standard position is determined through the adjustability of its auxiliary parts When testing, the required test product is placed on the tooling and gently pushed against the standard position, instead of the original test operation, each sensor to be tested is placed on the equipment, and then it needs to be manually correct with the equipment The disadvantages of this method are low work efficiency and inaccurate alignment, which lead to unequal test data After the test positioning tooling is adopted, the work efficiency is greatly improved, and the uniformity of test location is ensured, so as to ensure the accuracy of product performance test data Advantages of automatic alignment tooling for weighbridge truck scale sensor test: Quality assurance: before the automatic alignment tooling is not used, the alignment operation method mainly relies on visual inspection, that is, during the operation, the employees use visual inspection to adjust the position of the head on the product and the head on the standard sensor of the force machine, which causes the alignment position to be easily offset, and the test data is not available After the automatic alignment tooling is used, the employees only need to put the required test product into or Close to the standard position of the tooling, the alignment position is completely consistent during the test, ensuring the uniformity and quality of the test data, and ensuring the quality control in the process of product detection from the surface Improvement of work efficiency: the original test alignment operation method requires more time for employees to move back and forth between the product and the standard sensor to determine the alignment consistency, which wastes labor time After using the automatic alignment tooling, the alignment time is greatly reduced, and the work efficiency is increased by more than 5% on average compared with the previous period In terms of employee skills: the automatic test alignment tooling is adopted, and the relative requirements of the operation skills of the employees in the test post, especially in the QS retest post, are reduced The new employees can basically operate independently one month after entering the post At the same time, due to the convenience of automatic alignment, the operation labor intensity of the employees is greatly reduced Application of alignment tooling: because of the low-end batch products currently produced by line 3 of the sensor business department, the main testing automatic alignment tooling currently used includes: QS test alignment tooling, sb / SQB small range alignment tooling of the combined weighing machine, btw series product alignment tooling, etc With the SCN / XZ series products transferred into the production of the 3 × 3 production line, the design, production, trial and implementation of the test automatic positioning tooling are also carried out simultaneously At the same time, the test automatic positioning tooling of the 3 × 3 production line is used as the module to expand to all posts of the 1 × 2 × 3 / 3 × production line for comprehensive promotion To ensure that the weighbridge sensor can work normally is the tenet of each of our production staff!