Common faults of filling and stoppering machine and their solutions

The filling and stoppering machine can automatically complete the bottle management, bottle feeding, (nitrogen flushing before), filling, (nitrogen flushing after), stoppering, stoppering and other processes Users can selectively complete the half stoppering or full stoppering process However, the filling and stoppering machine will also have faults in the operation process Let's learn about the common faults and handling methods of the filling and stoppering machine Deviation of bottle feeding net belt: many users have responded that deviation of bottle feeding net belt will occur during the use of filling and stoppering machine In view of this situation, it is suggested that the specific situation should be solved after inspection   How to deal with it: open the belt motor, observe the deviation of the net belt, then adjust the adjusting bolt at the rear part of the net support, and run to the side where the net belt is running, then tighten the other side by adjusting the bolt until the balance of operation can be achieved; adjust the tension wheel of the net belt, and run to which side the net belt can run, and lift the side of the tension wheel upward, and vice versa; increase the two sides of the net belt The position pressing wheel can effectively prevent the net belt from running off The bottle goes up when it is walking on the net belt Cause analysis: the bottle moving sensor switch is not adjusted properly, the bottle is arranged too tightly, which causes the bottle to move upward; the friction resistance between the elastic plate and the bottle is large, which makes it difficult for the bottle to move forward; the working surface of the mesh belt is not smooth, and the bottle fluctuates up and down with the rotation of the mesh belt; the unevenness of the mesh belt support strip causes the left and right unevenness of the mesh belt, which causes the bottle to fluctuate up and down; too fast the mesh belt is also The cause of the bottle going up The corresponding treatment method: the spring force can be reduced properly; the material with small friction resistance can be added on one side of the elastic plate, such as polytetrafluoroethylene plate, etc.; the net belt can be flattened or reversed; the support bar can be replaced to ensure the bottle is stable; the net belt speed can be reduced properly Repeated filling: according to the industry, if the equipment does not fail during the stable period, and the probability of occurrence is high during the slow filling, it needs to be observed on site If the start signal light is on for a shorter time with the increase of the filling speed, the slower and the longer, it means that the closer the end time of the start signal is to or lags behind the filling time, the more likely secondary filling will occur In other words, the start signal on the control board is easily affected by the interference signal in the process of disappearing, which causes the secondary trigger and the phenomenon of repeated filling Bottle missing and pouring at the connection Cause analysis: the spring force of the control proximity switch is adjusted too small, which causes the proximity switch to be turned on before the bottles are squeezed, so that the bottles on the mesh belt are disjointed and bottle pouring occurs; the installation position of the proximity switch is not correct, which causes bottle pouring and bottle missing without stopping the mesh belt; the excessive plate at the outlet of the oven is too high or uneven, which causes bottle pouring and bottle missing; the inlet of the large wheel The bottles at the bottle are mutually squeezed, and the bottles do not rotate The corresponding treatment method: the position of the proximity switch and the spring force can be adjusted properly; the position of the proximity switch can be readjusted; the position of the transition plate can be adjusted properly; the corresponding troubleshooting can be carried out Broken bottle In addition, there are many customers' reactions When the bottle enters the big wheel, there is a phenomenon of broken bottle In this case, the clearance between the large wheel and the fence is too small; there is a gap between the bottle feeding net belt and the bottle feeding track; the net belt speed is too slow or the control part of the net belt speed has problems Corresponding solutions: the fence can be adjusted outwards; the height of bottle track can be adjusted properly; the speed of net belt can be increased properly and the position of bottle feeding control switch can be adjusted properly.