Instructions for use of decoction packaging machine

1、 Qianyan zg-280 medicine decocting machine is a combination of medicine decocting and packaging, compact and reasonable, beautiful and generous, saving space Normal temperature and pressure, 5-8 prescriptions can be decocted Automatic conversion of fire and light, automatic display of high temperature time (≥ 100 ℃) The cylinder is made of glass, and the process of decocting is clear Advanced liquid packaging technology ensures that the liquid medicine (normal temperature in summer) will not go bad for several days or months 2 Overall appearance of the equipment; electric control panel; packaging and wrapping diagram; 3 Equipment performance parameters; product model: zg-280; packaging capacity: 8-9 bags / min; bag making size: 155 × 100mm; Zui; large bag capacity: 210ml; upper and lower roll heat closing temperature setting range: 160-180 ℃; electric source: 220V; Decoction power: 1600W; heat closing power: 800W Driving motor power: 40W, total power: 2.44kw, overall dimension: 600 × 560 × 1170mm, overall weight: 80kg 4 Equipment installation: 1 The equipment is vibration free and does not need fixed installation It only needs to place the equipment stably on the work site 2 Due to the heating function of the equipment, the place with good ventilation, dry and clean shall be selected for the placement of the electric heating elements 3 To facilitate repair, left and right space shall be reserved behind the equipment 4 The equipment should be frequently watered and cleaned in use, so the equipment is placed in a convenient place for water supply and drainage 5 In order to ensure the safety of personal operation, grounding protection must be done well At the same time, the user should be reminded that when using single-phase three terminal power socket, it should be ensured that the power socket is provided with L sign, one end of which is grounded, and the other end of which is neutral, which is conducive to the normal operation of the electronic circuit of the equipment and the adjustment is free from external interference Five, equipment operation process 1, soak medicine a, prepare 1-2 soaking containers, generally using plastic barrels b Wash the cloth bag, and put the Chinese medicine to be fried into the bag, generally not more than 15 stickers (depending on the amount of Medicine) Then tie the bag with smooth cotton thread or hemp rope c Soaking by prescription: the soaking time is about 30 minutes, the water absorption of traditional Chinese medicine is about 1.5-2 times of the weight of medicine, and the amount of water added is subject to flooding the medicine bag d Take care to clamp the prescription sheet on the soaking container barrel to prevent confusion 2 Decoction: A check whether filling valve and standby valve are closed b Estimate the amount of Decoction: pour the water soaked in Chinese medicine into the medicine pot, and put the soaked Chinese medicine into the filter screen first Add about 400ml of water for each stick of medicine, depending on the amount of medicine Add about 100-150 ml / Fu (paste) of water evaporated during the decocting process After the water volume is verified (calculated according to the number of Chinese medicine paste) Then put the soaked traditional Chinese medicine and filter net into the decoction pot Strictly prevent the traditional Chinese medicine from falling into the pot and blocking the package c Turn on the main power switch of decoction pot d Press the "heating" key, and set the time when the decoction needs to be done in the light of fire and gentle fire respectively, and then return to the state of fire to start the decoction e Such glue drugs as donkey hide gelatin should not be directly used in the medicine pot, but should be dissolved in another container, and then added into the medicine pot after the decoction of traditional Chinese medicine, and packed together with the medicine liquid after mixing 3 Packaging: A open the "hot close" button 20-30 minutes before starting packaging First, set the upper temperature to 160 ℃ and the lower temperature to 170 ℃ After setting, the green light automatic close beam setting requires that the setting indicators automatically jump to balance before starting packaging b After the decoction, lift the filter screen in the medicine pot and place it on the top of the medicine pot Use the pressure plate of the extruder to squeeze the medicine residue in the bag to drain the medicine c Set the number of packages: the number of packages is determined according to the number on the list of decoctioners after decocting Generally, 150-200ml is set, and one pair (paste) is two packages d Open the filling main closing valve, press the "filling" key and "start" key to complete the packaging automatically e It's better to use the "start" key to cut off the package and close the package immediately when it's full, and then open the "start" key after the solution is full, so that the package can reach the volume package in succession 4 Cleaning: A clean the decoction pot, add water to the medicine pot, and wipe the wall of the pot with a soft cloth (do not scrub with steel wool to avoid blocking the solenoid valve) Then open the main filling valve and standby valve of the medicine pot to discharge the sewage in the pot, and close the main filling valve and standby valve immediately after flushing b Clean and fill the main switch pipe: add proper amount of water into the decoction pot, use scissors to cut the seal of the bag at the lower end of the machine head, open the main switch of filling, press the "fill" key to drain the sewage and liquid medicine, and then close the main switch of filling c Clean the cloth bag, check whether there is residual medicine residue, and check whether the cloth bag is damaged, suture or replace it in time 6、 Note 1 In the process of decocting medicine, do not overfill it, so as not to overflow the electronic components in the machine when decocting and boiling, resulting in open circuit and burn the components 2 The decoction must be supervised and mastered by specially assigned person Add water in the middle of the decoction to prevent cold water from touching the glass wall, or the heated glass will break immediately 3 The mechanical transmission and electrical control have been adjusted to the precision system, without the need for users to do debugging before use 4 When the equipment is in normal operation, the temperature of the roller table of the packaging head of the decoction pot is high, so it is necessary to prevent scalding during operation 5 When decocting medicine, special personnel must be assigned to take charge of it Pay attention to avoid dry burning to avoid damaging the heating elements 6 When the temperature of the pot body is still very high after decoction, it is not suitable to wash the glass cylinder with cold water immediately to prevent the glass cylinder from bursting 7、 Fault treatment: common fault treatment method: Traditional Chinese medicine can't be fully decocted; reset the heating time of "Wuhuo" (time setting is insufficient); the leakage solenoid valve of the injection and discharge port is not tightly closed, and the switch quantity of the rubber film filling of the solenoid valve to be opened for cleaning the rear box plate is seriously insufficient If there is air in the filling pipe, use scissors to cut the opening of the bag under the head of the packaging machine, clean it with clean water, exhaust the air, and remove all the foreign matters in the filling pipe 1 Adjust the heat sealing temperature of the upper roll to 160-165 2 Adjust the tension set screw of the upper shaft pressure and tension properly, and tighten the 0.5-1 loop to the right (adjust gradually); 3 Clean up the sticking debris on the upper part (due to the high temperature, the packaging bag is softened and stuck on by heating, which also causes the unbalanced bonding pressure) If the cutting effect is not good or the cutter support shaft is adjusted properly, the set screw at one end of the cutter support shaft shall be cut, and the pressure shall be increased by 0.3-0.5 turns to the right (gradually adjusted) The left and right binding dislocation of the packing bag shall be 1 The dirt on the upper roller shaft shall be removed; 2 Check whether the bag roll is correct and whether the left and right installation is balanced.