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    Home > Coatings News > Paints and Coatings Market > Shuanghu Coatings "Intelligent Manufacturing" upgrade sample 8180 square meters workshop only 6 people control and control

    Shuanghu Coatings "Intelligent Manufacturing" upgrade sample 8180 square meters workshop only 6 people control and control

    • Last Update: 2021-08-03
    • Source: Internet
    • Author: User
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    Global Coatings Network News:

    Global Coatings Network News:

    The transformation and upgrading of "Made in China" and supply-side reforms are gradually advancing.


    Shuanghu Coatings invested 3.


    Workers at Shuanghu Paint are debugging new equipment
















    The control room on the third floor of the protective coating workshop answered the reporter's questions.
    In the control room, three workers in blue overalls sat in front of the meter, staring at the slowly changing data.


    "Our work is much easier, just like people sitting in the office.
    " A young worker smiled and told a reporter from the Changjiang Business Daily that all the tasks that were previously required to be manually operated are now automatically completed by machines, and workers only need to sit down.
    It can be controlled in front of the instrument.


    "There are three teams 24 hours a day, and one team has 6 people.
    " The staff of Yinlu said that the entire workshop can be completed by only 18 people for 24 hours uninterrupted production, which was unimaginable in the past.


    A reporter from the Yangtze River Commercial Daily visited the entire factory workshop and found that from the raw materials entering the factory to the finished product out of the warehouse, all have been automated.
    The workers all sit in front of the instrument and click the mouse to control, even if the warehouse products are stacked, just click the mouse to scan the code.
    , The device will automatically grab and store.


    Not only that, the legendary pungent smell of the paint factory was not realized by the reporter of the Yangtze River Commercial Daily.
    Only the packaging workshop and the sand mill workshop felt the heavier smell.


    "The place where the smell is heavy is because a few new equipment has not been shipped back, and the old equipment is used for emergency.
    " A person in charge of production in Shuanghu Paint explained that at present, the production in the factory is completely enclosed, and the pipelines between the various workshops are Channels for the delivery of raw materials and semi-finished products.
    According to the person in charge, fully enclosed production not only greatly reduces pollution emissions and reduces the impact on workers, but also the intelligence of equipment improves the degree of refinement of products.


    Xiong Guirong, general manager of Shuanghu Paint, told the Changjiang Business Daily that the company is a subsidiary of Linuo Group.
    In 2012, the group responded to the call of Wuhan Municipal Government to invest 3.
    4 billion yuan in the relocation and transformation of the company.
    In the process of transformation, the old equipment of the old factory All are eliminated, and all the equipment replaced is the leading international and domestic equipment.


    "It used to be that 100 workers could manage 1,200 valves, but now 5 people are enough.
    " Xiong Guirong said, in addition to the increase in refined production capacity and the company's production capacity from 30,000 tons per year to 110,000 tons, in environmental protection and labor As well as the health of workers, there have been significant improvements, and more importantly, the loss of raw materials has been drastically reduced.


    "Preliminary estimates show that only in terms of raw material loss savings, the cost of the resin workshop has dropped by 3%.
    " Xiong Guirong said that the intelligent upgrade will effectively reduce the company's production costs.


    The ups and downs of the capital market has become a "double-edged sword"


    As an old industrial brand that has emerged in Central China, the once-popular Shuanghu paint has also experienced ups and downs and almost faded out of the market.


    According to the information provided by Shuanghu Coatings to reporters from the Changjiang Commercial Daily, Shuanghu Coatings was formerly a Hankou Jianhua Paint Factory established in 1928.
    It moved to Chongqing after the outbreak of the Anti-Japanese War, and moved back to Wuhan in 1946.
    In 1952, the company was restructured into a "public-private joint Jianhua Paint Factory", and successively absorbed and merged into a paint factory, Jinwen Industrial Co.
    , and Shijin Ink Factory.
    In 1956, it was renamed as a public-private joint Wuhan Paint Factory.
    After 10 years, it was restructured into a state-owned system.
    "Wuhan Paint Factory".
    In 1987, Wuhan No.
    2 Pesticide Factory, Wuhan Chemical Solvent Factory, and Wuchang Organic Glass Factory were incorporated to form the "Wuhan Shuanghu Paint Industry Company", with an output of 20,000 tons, ranking among the top three paints in the country.


    In 1992, Shuanghu Coatings took the lead in reforming the shareholding system in large-scale industries across the country.
    In 1996, it was listed on the Shanghai Stock Exchange and became the first listed company in China's coatings industry.


    However, Shuanghu Coatings, which landed in the capital market, did not usher in strides, instead almost sinking into the market.
    The reason was that the company was acquired by two companies.
    They were keen on capital speculation and were unwilling to operate industries, which led to chaos in the company’s production and operation.
    The verge of bankruptcy.


    In 2001, Shandong Linuo Group became the master of Shuanghu Coatings.
    After some revival, it quickly reversed the decline.


    According to data, by 2008, Shuanghu Coatings has not only won Hubei Famous Brands for many series of products, but also selected national key protection brands.
    The company has also won China's Top 500 Competitive Top 500, China's Top 500 Technology Brands, and China's Most Competitive Coatings Industry.
    Top 10.


    Why can the Double Tiger brand be able to radiate new vitality in a short period of time?


    Xiong Guirong, who has worked in Shuanghu Paint for 20 years, said that Shuanghu people have been doing their best to protect the Shuanghu brand.


    Xiong Guirong introduced that in addition to strict product inspection and management, the company has always insisted on selecting high-quality raw materials and stable formulas.


    “In 2006, the price of crude oil skyrocketed, and the cost of the coating industry rose three or four times.
    Many first-line brands changed their formulas and added water-based additives to reduce costs.
    ” Xiong Guirong said that the effect of coatings used in industry in the short term remained unchanged in the short term.
    It will peel off and return to rust as soon as it grows.
    Faced with huge cost pressure, Shuanghu people still adhere to the original formula and provide customers with stable quality products.


    The product quality has been steadily improved, and the service has been continuously improved, and it has become the secret weapon of Shuanghu Paint's competitiveness.


    Xiong Guirong introduced that, from product selection, supporting scheme design, construction cost accounting, product distribution, construction guidance, acceptance and post-service, we provide customers with a comprehensive package of services.
    The "one-stop overall solution" launched by the company served as a "steel meal" for Shuanghu, defeated competitors, and won the bid for the Liugang project.
    At present, well-known domestic steel companies such as Liugang Group, Wuhan Iron and Steel, Baosteel, Taiyuan Steel, Laiwu Iron and Steel, Shougang, Anshan Iron and Steel, etc.
    have double tigers.


    It is understood that Shuanghu Coatings mainly focuses on automotive coatings and industrial coatings, supplemented by architectural and home improvement coatings.


    According to the person in charge of the brand department of Shuanghu Coatings, Shenlong, Dongfeng Nissan, and China National Heavy Duty Truck Group are all important customers of Shuanghu.
    "The Yellow Crane Tower, the Three Gorges Project, the Yellow River Bridge, the Beijing-Shanghai high-speed rail and other large projects also have our footprints.
    " The person in charge said that the Shuanghu brand has re-emerged.


    Strategic layout internationalization is ready to go


    After the re-emergence of Shuanghu Coatings has been transformed and upgraded, it has taken a solid step towards internationalization.


    On February 20th, the American Axalta coating system personnel ranked fourth in the coating industry visited Shuanghu Coatings, saying that the company is leading in intelligent Asia and throwing out an olive branch for cooperation.


    Xiong Guirong told the Changjiang Business Daily that cooperation with large international companies is mainly to introduce technology, and the Shuanghu brand will not be transferred.
    At the end of last year, the company organized a team to go to some well-known paint companies in Europe to study and seek technical cooperation.


    A reporter from the Changjiang Business Daily learned that Linuo Group’s layout is based on car coatings, coil coatings, anti-corrosion coatings and other series as its strategic development direction.
    It concentrates scientific and technological strength to develop environmentally friendly products such as high-solid coatings, water-based coatings, and benzene-free coatings.
    , To seize the commanding heights of the market.


    The official website of Shuanghu Coatings shows that it has strong scientific and technological strength.
    It has established Shanghai R&D Center, Hubei Provincial Coating Research Institute, Ministry of Chemical Industry Training Base, National Postdoctoral Workstation and other scientific research institutions.
    There are 95 professional engineers and technicians, and there are more than 60 high-tech projects.
    Technical products passed the appraisal, undertook 2 national torch plan projects, undertook 3 national key new product plan projects, presided over (participated) in drafting 7 national coating industry standards.


    According to the information obtained by the reporter of the Changjiang Business Daily, Linuo Group has completed the construction of Wuhan and Shanghai R&D centers in the coatings sector, and the overseas R&D centers are actively preparing for construction.
    Its fine chemicals segment is aimed at the global market, and has now set up offices in the United States, and offices in Germany, Brazil, and Indonesia are actively preparing.
    The group's goal is to build Shuanghu into a leading paint manufacturer in the country, the largest in central China, and a manufacturing enterprise with technology and equipment synchronized with the first-line paint brands in Europe and the United States, to enter the high-end coatings, automotive paints, and industrial coatings markets, and to achieve Shuanghu coatings again.
    Take off.


    "We want to build China's paint ace, representing China to compete in the international market.
    " A person from Shuanghu Paint said that the company's executives are walking on thin ice.
    At present, there is still a big gap between Shuanghu Coatings and well-known international coatings companies, especially the technology, such as the paint on the aircraft carrier, domestic paint, the aircraft may crack as soon as the aircraft landed, but the international brand paint will not have this problem.


    "In the short term, the company will try its best to achieve full production.
    The company has first-class equipment and will soon show the vitality of the Shuanghu people.
    " Xiong Guirong said that after the relocation, the company's production capacity has not yet fully recovered.
    While continuously improving product quality, the next step, the company will be internationalized.


    According to reports, Shuanghu Coatings has begun to deploy in Shandong and start capitalization again.
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