Swing granulator specifications / granulator instructions

This paper introduces the swing granulator which can make the wet powder or block dry material into the required particles The main feature is that the screen is easy to assemble and disassemble, and the tightness can be adjusted properly The seven angle roller is easy to disassemble and clean The mechanical transmission system is all enclosed in the machine body, and the lubrication system is attached The whole machine runs smoothly The whole machine is made of stainless steel plate, which conforms to GMP standard Technical parameters: drum diameter (mm) 160 drum effective length (mm) 360 feed port size (mm) 410 × 430 Hob speed (RPM) 55r / min production capacity 300-700kg / h power: motor power (kw) 3 Motor speed (RPM) 1460 voltage (V) 380 profile height (mm) 1240 profile length (mm) 950 × 750 × 1240mm machine net weight (kg) 480 instruction manual: 1 Scope of use 1 This machine is a kind of swing function with rotary drum It can grind wet powder raw materials into particles through wire sieve, and it can also be widely used for crushing the existing particles 2 In the aspect of chemicals, it can be used to grind the wet powder into particles, dry them for pressing tablets, and crush the blocks condensed during storage or in chemical processing In the food industry, it can be used to process candy, sugar mixture, malt milk and other products In other industries, it can be used as molding particles, such as ceramic, plastic and other mixtures 3 It is not suitable for semi-solid, fluid, slurry or wear 2、 Basic features: 1 The machine is strong, easy to operate, stable in operation, with a large volume of bucket The rotary drum is made of stainless steel to ensure the quality of the treated material is clean and does not cause discoloration 2 The mesh number of mesh screen shall be prepared by the user according to the particle size requirements Its device shall be clamped with two steel pipes It is easy to install and disassemble, and the tightness and looseness shall be supported by fine tooth gear, which can be adjusted properly 3、 Structure description 1 Main body: the fuselage is an independent rectangular column, the upper device is closed and connected with the powder hopper, the powder hopper extends to the outside of the machine, and the lower part is equipped with a V-shaped chassis, which is wide and flat on the ground, so the lower part must be installed, and can be placed for indoor use 2 Particle manufacturing device: the rotary drum is horizontally placed under the powder hopper, and there are bearing supports at the front and rear It is driven by the rack to make reverse rotation The front bearing cover of the end face is movable When assembling and disassembling, as long as a wing nut is screwed off, the bearing cover and the rotary drum can be pulled out The two ends of the roller are made with convex square rings, which are embedded in the bearing chamber, so as to prevent oil from infiltrating into the bearing chamber Powder and non binding plug 3 Gearbox: it is driven by worm gear, with a speed ratio of 1:12 The gearbox can store oil to ensure the gear is well lubricated and free of noise There is a mirror on the gearbox to observe the operation and oil storage The outer end of the worm gear is equipped with an eccentric shaft to drive the rack to and fro 4 Screen clamping pipe: the device is made of steel pipe on both sides of the rotating drum, with a long groove in the middle Both ends of the screen are embedded in the groove Rotate the flower shaped handwheel to wrap the screen on the outer circle of the rotating drum, and the handwheel is supported by gears The tightness can be adjusted 5 Motor frame: one bolt is fixed with the screw, and the motor is installed on the iron plate When the screw bolt is rotated, the motor moves up and down to adjust the belt 4、 Operation instruction 1 Use method: start the machine, pour the mixture into the hopper, form particles through the wire mesh through the swinging action of the rotary drum, and fall into the container If the crushed block is crushed, it should be added gradually, not fully, so as to avoid excessive pressure and make the mesh vulnerable 2 Note: if the powder in the powder hopper is stagnant, it is not allowed to shovel by hand, so as to avoid hand injury accident Bamboo chip shovel or parking shall be used 3 Speed selection: due to the different properties of raw materials, the speed can be selected according to the viscosity and the degree of dryness and wetness Dry products are faster and wet products are slower, but the scope cannot be unified, which should be determined by the user according to the actual operation 5、 Lubrication of machine parts 1 The box of the machine is equipped with an oil meter Before start-up, all oil should be added once, and the temperature rise and operation of each bearing can be added halfway 2 The oil must be stored in the worm gear box for a long time The oil level height of the worm gear is that all the worm gears invade the oil If it is often used, the oil must be replaced every three months There is an oil plug at the bottom, which can be used for oil drainage 3 When refueling the machine, do not let the oil spill out of the cup, let alone flow to the surrounding and ground of the machine Because oil is easy to contaminate materials and affect product quality 6、 Maintenance instructions 1 Regularly check the parts, once a month, to check whether the worm gear, worm, bolts on the lubrication block, bearings and other moving parts rotate flexibly and wear If any defect is found, it shall be repaired in time and shall not be used reluctantly 2 The machine shall be placed in a dry and clean room, and shall not be used in places where the atmosphere contains acids and other corrosive gases to the body 3 After the machine is used or stopped, take out the rotating drum to clean and brush the remaining powder in the bucket, and then install it to make preparations for the next use 4 When the drum moves back and forth during operation, please adjust the M10 screw on the front bearing pawn to the proper position If the gear shaft moves, please adjust the M10 screw at the back of the bearing frame to a proper position, adjust the clearance so that there is no noise in the bearing, turn the belt pulley by hand, and the tightness is appropriate If it is too tight or too loose, the machine may be damaged 5 If the machine is out of service for a long time, the whole body of the machine must be wiped and cleaned The smooth surface of the machine parts shall be coated with antirust oil and covered with a cloth 7、 Installation instructions 1 The machine is packed in a whole set, unpacked and moved to a proper place for use, and then leveled for use 2 Electrical circuit device: pay attention to the direction of rotation, do not reverse, because one end of the worm has a plane ball bearing, and the direction of stress must be on the bearing, otherwise it will make the other end of the worm lose heat and affect the service life of the parts If you want to know more about granulator, please log in our company: or direct Pharmaceutical Technology Department: consultation, our factory will provide you with more professional services!